2008 Lexus LX 570FACTORY OEM SERVICE PROCEDURE

Repair Instruction: Precaution

  1. BASIC REPAIR HINT 
    1. HINTS ON OPERATIONS
      Fig 1: Precaution For Basic Repair
      G05757311Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. JACKING UP AND SUPPORTING VEHICLE
      1. Care must be taken when jacking up and supporting the vehicle. Be sure to lift and support the vehicle at the proper locations.
    3. PRECOATED PARTS
      1. Precoated parts are bolts and nuts that are coated with a seal lock adhesive at the factory.
      2. If a precoated part is retightened, loosened or moved in any way, it must be recoated with the specified adhesive.
      3. When reusing a precoated part, clean off the old adhesive and dry the part with compressed air. Then apply new seal lock adhesive appropriate to that part.
      4. Some seal lock agents harden slowly. You may have to wait for the seal lock adhesive to harden.
        Fig 2: Identifying Seal Lock Adhesive
        G05188531Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. GASKETS
      1. When necessary, use a sealer on gaskets to prevent leaks.
    5. BOLTS, NUTS AND SCREWS
      1. Carefully follow all the specifications for tightening torques. Always use a torque wrench.
    6. FUSES
      1. When inspecting a fuse, check that the wire of the fuse is not broken.
      2. When replacing fuses, be sure that the new fuse has the correct amperage rating. Do not exceed the rating or use one with a lower rating.
        Fig 3: Identifying Correct And Incorrect Fuses
        G04947314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        FUSES SYMBOL AND ABBREVIATION

        Illustration Symbol Part Name Abbreviation
        G05757314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        G05757315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        FUSE FUSE
        G05757316Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        G05757317Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        MEDIUM CURRENT FUSE M-FUSE
        G05757318Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        G05757319Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        HIGH CURRENT FUSE H-FUSE
        G05757320Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        G05757321Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        FUSIBLE LINK FL
        G05757322Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        G05757323Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        CIRCUIT BREAKER CB
    7. clips
      1. The removal and installation methods of typical clips used for vehicle body parts are shown in the table below.

        HINT:

        If clips are damaged during a procedure, always replace the clips with new clips.

        CLIPS REMOVAL AND INSTALLATION PROCEDURE CHART

        Shape (Example) Illustration Procedures
        G05757324Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        G05757325Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Remove clips with a clip remover or pliers.
        G05757326Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        G05757327Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Remove clips with a clip remover or screwdriver.
        G05757328Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        G05757329Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Remove clips with a wide scraper to prevent panel damage.
        G05757330Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        G05757331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Remove clips by pushing the center pin through and prying out the shell.
        G05757332Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        G05757333Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Remove clips by unscrewing the center pin and prying out the shell.
        G05757334Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        G05757335Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Remove clips by prying out the pin and then prying out the shell.
    8. CLAWS
      1. The removal and installation methods of typical claws used for vehicle body parts are shown in the table below.

        HINT:

        If claws of caps or covers are damaged during a procedure, always replace the caps or covers with new ones.

        CLAWS REMOVAL AND INSTALLATION PROCEDURE CHART

        Shape (Example) Illustration Procedures
        G05757336Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        G05757337Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Using a screwdriver, detach the claws and remove the caps or covers.
        G05757338Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        G05757339Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Using a screwdriver, detach the claws and remove the caps or covers.
        G05757340Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        G05757341Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Using a screwdriver, detach the claws and remove the caps or covers.
    9. HINGE, GUIDE, CLAMP, PIN ETC.
      1. The removal and installation methods of typical hinges, guides, clamps and pins used for vehicle body parts are shown in the table below.

        HINT:

        If clamps are damaged during a procedure, always replace the cap or cover that has damaged clamps with a new one.

        HINGE, GUIDE, CLAMP, PINS REMOVAL AND INSTALLATION PROCEDURE CHART

        Shape (Example) Illustration Procedures
        G05757342Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        G05757343Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Disengage the pins by pulling.
        G05757344Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        G05757345Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Disengage the pins by pulling.
        G05757346Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        G05757347Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Remove the clamps with pliers.
        G05757348Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        G05757349Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Disengage the pins by pulling.
    10. REMOVAL AND INSTALLATION OF VACUUM HOSES
      1. To disconnect a vacuum hose, pull and twist from the end of the hose. Do not pull from the middle of the hose as this may cause damage.
        Fig 4: Identifying Correct & Incorrect Method Of Disconnecting Vacuum Hose
        G04947343Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. When disconnecting vacuum hoses, use tags to identify where they should be reconnected.
      3. After completing any hose related repairs, double check that the vacuum hoses are properly connected. The label under the hood shows the proper layout.
      4. When using a vacuum gauge, never force the hose onto a connector that is too large. If a hose has been stretched, it may leak air. Use a step-down adapter if necessary.
        Fig 5: Identifying Vacuum Hoses
        G04947344Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    11. TORQUE WHEN USING TORQUE WRENCH WITH EXTENSION TOOL
      Fig 6: Identifying Torque Wrench With Extension Tool
      G04947345Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Use the formula below to calculate special torque values for situations where SST or an extension tool is combined with a torque wrench.
        Fig 7: Identifying Length Of SST And Length Of Torque Wrench
        G04947346Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Formula: 

        T1 = L2 / (L1 + L2) * T 

        LENGTH OF SST AND LENGTH OF TORQUE WRENCH

        T1 Reading of torque wrench {N*m (kgf*cm, ft.*lbf)}
        T Torque {N*m (kgf*cm, ft.*lbf)}
        L1 Length of SST or extension tool {cm (in.)}
        L2 Length of torque wrench {cm (in.)}
        NOTE: If an extension tool or SST is combined with a torque wrench and the wrench is used to tighten to a torque specification in this information, the actual torque will be excessive and parts will be damaged.
  2. FOR VEHICLES WITH SUPPLEMENTAL RESTRAINT SYSTEM 

    The LEXUS LX570 is equipped with a Supplemental Restraint System (SRS). The SRS of this vehicle consists of the following:

    1. Steering pad
    2. Front passenger airbag assembly
    3. Curtain shield airbag assembly
    4. Front seat side airbag assembly
    5. Knee airbag assembly
    6. Rear seat side airbag assembly
    7. Rear floor airbag sensor assembly
    8. Seat belt pretensioner
    9. Center airbag sensor assembly
    10. Front airbag sensor
    11. Side airbag sensor
    12. Rear airbag sensor
    13. Seat position airbag sensor
    14. Occupant classification ECU
    CAUTION:
    • Failure to carry out service procedures in the correct sequence could cause SRS parts to unexpectedly deploy and possibly lead to serious injuries. Furthermore, if a mistake is made when servicing SRS parts, they may fail to operate when required. Before performing servicing (including installation/removal, inspection and replacement of parts), be sure to read the following precautions.
    • Before starting work, wait at least 90 seconds after the engine switch is turned off and after the cable is disconnected from the negative (-) battery terminal. (SRS parts are equipped with a backup power source. If work is started within 90 seconds of turning the engine switch off and disconnecting the cable from the negative (-) battery terminal, SRS parts may deploy).
    • Do not expose SRS parts directly to hot air or flames.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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