Windshield Glass: Installation

HINT:

A bolt without a torque specification is shown in the standard bolt table (see SPECIFIED TORQUE FOR STANDARD BOLTS ).

1. INSTALL NO. 1 WINDSHIELD GLASS STOPPER 
   1. Install 2 new stoppers to the vehicle body as shown below.
      Fig 1: Identifying Stoppers To Vehicle Body

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER 
   1. Apply Primer G to the glass where the stopper will be installed.
      NOTE:

      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
   2. Install 2 new stoppers onto the glass as shown below.
      Fig 2: Identifying Ceramic Notch & Ceramic Line

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. INSTALL UPPER WINDSHIELD OUTSIDE MOLDING 
   1. Using a brush or sponge, coat the contact surface of the glass and molding with Primer G.
      NOTE:

      • Allow the primer coating to dry for 3 minutes or more.
      • Do not coat the adhesive with Primer G.
      • Throw away any leftover primer.
   2. Apply adhesive to the molding as shown below.

      Adhesive: 

      Toyota Genuine Windshield Glass Adhesive or equivalent 

      HINT:

      Use all adhesive within the time written in the table below.

      Fig 3: Applying Adhesive To Molding

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Usage timeframe 

      TEMPERATURE TABLE
      
      

      Temperature	Usage Timeframe
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour 40 minutes
      5°C (41°F)	8 hours

   3. Install the windshield outside molding as shown below.
      Fig 4: Identifying Windshield Outside Molding

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   4. Remove any unnecessary adhesive before it hardens.
      NOTE: Make sure that no adhesive remains on the molding and glass.