2008 Lexus IS FFACTORY OEM SERVICE PROCEDURE

Repair Instruction: Precaution

  1. BASIC REPAIR HINT 
    1. HINTS ON OPERATIONS
      Fig 1: Precaution For Basic Repair
      G05751297Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. JACKING UP AND SUPPORTING VEHICLE
      1. Care must be taken when jacking up and supporting the vehicle. Be sure to lift and support the vehicle at the proper locations.
    3. PRECOATED PARTS
      1. Precoated parts are bolts and nuts that are coated with a seal lock adhesive at the factory.
      2. If a precoated part is retightened, loosened or moved in any way, it must be recoated with the specified adhesive.
      3. When reusing a precoated part, clean off the old adhesive and dry the part with compressed air. Then apply new seal lock adhesive appropriately to that part.
      4. Some seal lock agents harden slowly You may have to wait for the seal lock adhesive to harden.
        Fig 2: Identifying Seal Lock Adhesive
        G04827550Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. GASKETS
      1. When necessary, use a sealer on gaskets to prevent leaks
    5. BOLTS, NUTS AND SCREWS
      1. Carefully follow all the specifications for tightening torques. Always use a torque wrench.
    6. FUSES
      1. When inspecting a fuse, check that the wire of the fuse is not broken.
      2. When replacing fuses, be sure that a new fuse has the correct amperage rating. Do not exceed the rating or use one with a lower rating.
        Fig 3: Identifying Correct And Incorrect Fuses
        G04827551Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        FUSES REFERENCE CHART

        Illustration Symbol Part Name Abbreviation
        G05751300Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        G05751301Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        FUSE FUSE
        G05751302Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        G05751303Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        MEDIUM CURRENT FUSE M-FUSE
        G05751304Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        G05751305Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        HIGH CURRENT FUSE H-FUSE
        G05751306Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        G05751307Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        FUSIBLE LINK FL
        G05751308Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        G05751309Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        CIRCUIT BREAKER CB
    7. clips
      1. The removal and installation methods of typical clips used for vehicle body parts are shown in the table below.

        HINT:

        If clips are damaged during a procedure, always replace the damaged clips with new ones

        Fig 4: Clips Removal And Installation Procedure Chart
        G05751310Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. CLAWS
      1. The removal and installation methods of typical claws used for vehicle body parts are shown in the table below

        HINT.

        If claws are damaged during a procedure, always replace the cap or cover that has damaged claws with a new one

      LENGTH OF SST AND LENGTH OF TORQUE WRENCH

      Shape(Example) Illustration Procedure
      G05751311Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      G05751312Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Using a screwdriver, disengage the claws and remove the cap or cover
      G05751313Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      G05751314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Using a screwdriver, disengage the claws and remove the cap or cover
      G05751315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      G05751316Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Using a screwdriver, detach the claws and remove the cap or cover
    9. HINGES, GUIDES, CLAMPS, PINS, ETC
      1. The removal and installation methods of typical hinges, guides, clamps, and pins used for vehicle body parts are shown in the table below

        HINT.

        If clamps are damaged during a procedure, always replace the cap or cover that has damaged clamps with a new one.

        Fig 5: Hinges, Guides, Clamps And Pins Removal/Installation Procedure Chart
        G05751317Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. REMOVAL AND INSTALLATION OF VACUUM HOSES
      1. To disconnect a vacuum hose, pull and twist from the end of the hose Do not pull from the middle of the hose as this may damage the hose.
        Fig 6: Identifying Vacuum Hose
        G04827580Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. When disconnecting vacuum hoses, use tags to identify where they should be reconnected.
      3. After completing any hose related repairs, double check that the vacuum hoses are properly connected. The label under the hood shows the proper layout.
      4. When using a vacuum gauge, never force the hose onto a connector that is too large If a hose has been stretched, air may leak Use a step-down adapter if necessary.
        Fig 7: Identifying Tags On Vacuum Hoses
        G04827581Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    11. TORQUE WHEN USING TORQUE WRENCH WITH EXTENSION TOOL
      Fig 8: Identifying Length Of SST And Torque Wrench
      G04827582Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Use the formula below to calculate special torque values for situations where SST or an extension tool is combined with a torque wrench Formula

        T1 = (L2/(L1 + L2)) * T

        VEHICLE POSITION REFERENCE

        T1 Reading of torque wrench {N*m (kgf*cm, ft *lbf)}
        T Torque {N*m (kgf*cm, ft *lbf)}
        L1 Length of SST or extension tool {cm (in)}
        L2 Length of torque wrench {cm (in)}
        Fig 9: Identifying Length Of SST And Torque Wrench
        G04827583Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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