2008 Lexus IS 350FACTORY OEM SERVICE PROCEDURE

Automatic Transmission Unit: Disassembly

CAUTION: When working with FIPG material, perform the following:
  • Using a razor blade and gasket scraper, remove all the old FIPG material from the gasket surfaces.
  • Thoroughly clean all components to remove any loose material.
  • Clean both sealing surfaces with a non-residue solvent.
  • Apply FIPG in a continuous line (width approximately 1 mm (0.04 in.)) along the sealing surface.
  • Parts must be assembled within 10 minutes of application. Otherwise, the FIPG material must be removed and reapplied.
  1. REMOVE TRANSMISSION CASE COVER 
    1. Remove the 2 bolts and transmission case cover.
      Fig 1: Locating Transmission Case Cover Bolts
      G05824277Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE TRANSMISSION CONTROL SHAFT LEVER RH 
    1. Remove the nut, spring washer and the transmission control shaft lever RH.
      Fig 2: Identifying Nut, Spring Washer And Transmission Control Shaft Lever
      G05824278Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    1. Using a screwdriver, unstake the lock washer.
    2. Remove the nut and lock washer.
    3. Remove the bolt and park/neutral position switch.
      Fig 3: Locating Park/Neutral Position Switch Bolt
      G05824279Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE TRANSMISSION OIL COOLER 
    1. Remove the 3 bolts, transmission oil cooler, and spacer.
      Fig 4: Identifying Bolts, Transmission Oil Cooler And Spacer
      G05824280Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings from the transmission oil cooler.
    3. Remove the 2 O-rings from the spacer.
      Fig 5: Identifying Spacer O-Rings
      G05824281Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE TRANSMISSION REVOLUTION SENSOR 
    1. Remove the 2 bolts and the 2 transmission revolution sensors.
    2. Remove the O-ring from each sensor.
      Fig 6: Identifying Transmission Revolution Sensors Bolts And O-Ring
      G05824282Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE AUTOMATIC TRANSMISSION BREATHER TUBE 
    1. Remove the 2 bolts.
    2. Remove the breather tube.
      Fig 7: Locating Breather Tube Bolts
      G05824283Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE AUTOMATIC TRANSMISSION HOUSING 
    1. Remove the 10 bolts.
    2. Remove the transmission housing.
      Fig 8: Locating Transmission Housing Bolts
      G05824284Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE AUTOMATIC TRANSMISSION FLANGE YOKE ASSEMBLY 
    1. Using a hammer and chisel, loosen the staked part of the nut.
    2. Remove the nut and flange yoke.
      Fig 9: Loosening Staked Part Of Nut
      G05824285Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the oil seal from the flange yoke.
      Fig 10: Identifying Oil Seal
      G05824286Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE EXTENSION (ATM) HOUSING SUB-ASSEMBLY 
    1. Remove the 6 bolts.
      Fig 11: Locating Extension Housing Bolts
      G05824287Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the extension housing sub-assembly.
      Fig 12: Removing Extension Housing Sub-Assembly
      G05824288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a snap ring expander, remove the snap ring.
    4. Remove the thrust needle roller bearing and the 2 bearing races.
      Fig 13: Removing Snap Ring
      G05824289Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE REAR COVER SLEEVE 
    1. Remove the 2 washers and rear cover sleeve.
      Fig 14: Identifying Washers And Rear Cover Sleeve
      G05824290Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE TRANSMISSION CASE ADAPTOR RADIAL BALL BEARING 
    1. Remove the transmission case adaptor radial ball bearing from the extension housing sub-assembly.
      Fig 15: Identifying Transmission Case Adaptor Radial Ball Bearing
      G05824291Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE AUTOMATIC TRANSMISSION EXTENSION HOUSING OIL SEAL 
    1. Using a screwdriver, remove the oil seal.
      Fig 16: Removing Oil Seal
      G05824292Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. FIX AUTOMATIC TRANSMISSION CASE SUB-ASSEMBLY 
    1. Install the transmission case on the overhaul attachment.
  14. REMOVE AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY 
    NOTE: Do not turn the transmission over as this will contaminate the valve body with foreign matter located at the bottom of the pan.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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