Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Automatic Transmission Unit: Inspection
- INSPECT 1st AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY
- Using a vernier caliper, measure the free length of the spring together with the spring seat.
Standard free length: 23.74 mm (0.935 in.)
If the free length is shorter than the standard free length, replace the brake piston return spring sub-assembly.
- Using a vernier caliper, measure the free length of the spring together with the spring seat.
- INSPECT REAR PLANETARY GEAR ASSEMBLY
- Using a feeler gauge, measure the rear planetary gear pinion thrust clearance.
Standard clearance: 0.2 to 0.6 mm (0.008 to 0.024 in.)
If the clearance is not as specified, replace the planetary gear assembly.
- Using a caliper gauge, measure the inside diameter of the rear planetary gear bushing.
Standard inside diameter: 20.025 mm (0.7884 in.)
If the inside diameter is not as specified, replace the rear planetary gear assembly.
- Using a feeler gauge, measure the rear planetary gear pinion thrust clearance.
- INSPECT PACK CLEARANCE OF 1st AND REVERSE BRAKE PISTON
- Make sure that the 1st and reverse brake piston moves smoothly while applying compressed air intermittently into the transmission case.
- Using a vernier caliper, measure the level difference (length A) between the upper surface of the brake apply tube and the hitting surface of the No. 4 brake flange at both ends across the 1st and reverse brake piston diameter, and calculate the average.NOTE: The 1st and reverse brake piston must be securely installed to the end face of the transmission case.
HINT:
Length A = 22.05 to 22.91 mm (0.8681 to 0.9020 in.)
- Using a vernier caliper, measure the combined thickness (length B) of the brake flanges, the 4 brake plates and the 4 brake discs at both ends across the diameter, and calculate the average.
HINT:
Length B = 23.11 to 23.89 mm (0.9098 to 0.9405 in.)
Pack clearance = Length A - Length B - 0.22 mm to 1.8 mm (0.0087 to 0.071 in.)
Standard pack clearance: 0.4 to 0.7 mm (0.016 to 0.028 in.)
- If the pack clearance is outside the standard, select and install a brake flange that brings the pack clearance within the standard.
HINT:
There are 8 types of flanges that can be used to adjust the pack clearance. Select the one with the most appropriate thickness.
Standard thickness H
THICKNESS REFERENCE CHARTNo. Thickness H No. Thickness H 0 0 mm (0 in.) 8 0.8 mm (0.03150 in.) 2 0.2 mm (0.00787 in.) 10 1.0 mm (0.03937 in.) 4 0.4 mm (0.01575 in.) 12 1.2 mm (0.04724 in.) 6 0.6 mm (0.02362 in.) 14 1.4 mm (0.05512 in.)
- INSPECT NO. 4 BRAKE DISC
- Replace all discs if one of the following problems is present: 1) a disc, plate or flange is worn or burnt, 2) the lining of a disc is peeled off or discolored, or 3) grooves or printed numbers have even a little bit of damage.NOTE: Before assembling new discs, soak them in ATF for at least 15 minutes.
- Replace all discs if one of the following problems is present: 1) a disc, plate or flange is worn or burnt, 2) the lining of a disc is peeled off or discolored, or 3) grooves or printed numbers have even a little bit of damage.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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