Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Charging Systems: Charging: Generator: Installation
- INSTALL GENERATOR ASSEMBLY
- Install the bracket with the bolt.
Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)
- Install the wire harness clamp stay.
Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf)
- Connect the wire harness clamp.
- Install the generator assembly to the cylinder block with the bolt.
Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)
- Install the 2 bolts.
Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
- Connect the generator connector to the generator assembly.
- Install the generator wire with the nut.
Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
- Install the terminal cap.
- Connect the 2 wire harness clamps.
- Connect the magnetic clutch connector to the compressor and magnetic clutch.
- Install the bracket with the bolt.
- INSTALL V-RIBBED BELT (See INSTALLATION )
- INSTALL FAN SHROUD (See INSTALLATION )
- INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY (See INSTALLATION )
- INSTALL HOOD LOCK ASSEMBLY (See INSTALLATION )
- INSTALL HOOD LOCK CONTROL CABLE COVER (See INSTALLATION )
- CONNECT RADIATOR RESERVOIR TANK HOSE (See INSTALLATION )
- INSTALL NO. 1 AIR CLEANER INLET (See INSTALLATION )
- INSTALL AIR CLEANER CAP SUB-ASSEMBLY (See INSTALLATION )
- INSTALL NO. 2 AIR CLEANER INLET (See INSTALLATION )
- INSTALL ENGINE ROOM COVER SIDE (See INSTALLATION )
- INSTALL COOL AIR INTAKE DUCT SEAL (See INSTALLATION )
- INSTALL V-BANK COVER SUB-ASSEMBLY (See INSTALLATION )
- INSTALL FRONT FENDER APRON SEAL RH
- INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
- INSTALL NO. 1 ENGINE UNDER COVER
- INSTALL FRONT WHEEL RH
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
- CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (See INSTALLATION )
- PERFORM INITIALIZATION
- Perform initialization procedure (See INITIALIZATION
).
HINT:
Some vehicle systems require initialization after reconnecting the cable to the negative battery terminal.
- Perform initialization procedure (See INITIALIZATION
).
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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