2007 Lexus IS 350FACTORY OEM SERVICE PROCEDURE

Service Data

WARNING: This page is about a different car, the 2007 Lexus IS 250. However, it is still accessible from the selected car via links, so may be relevant.
BRAKE SERVICE DATA SPECIFICATION

Brake pedal height (from tibia pad) MT 146.6 to 156.6 mm (5.772 to 6.165 in.)
AT for 2WD 151.8 to 161.8 mm (5.976 to 6.370 in.)
AT for 4WD 165.3 to 175.3 mm (6.508 to 6.902 in.)
Length between the booster assembly and clevis Length "A" 146.2 to 147.2 mm (5.756 to 5.795 in.)
Protrusion of the stop light switch assembly shaft - 0.5 to 2.4 mm (0.020 to 0.095 in.)
Brake pedal free play - 1.0 to 2.0 mm (0.039 to 0.079 in.)
Pedal reserve distance from asphalt sheet at 490 N (50 kgf, 110 lbf) 2GR-FSE, 6AT More than 105 mm (4.13 in.)
4GR-FSE, 6AT More than 108 mm (4.25 in.)
4GR-FSE, 6MT More than 104 mm (4.09 in.)
Brake booster push rod to piston clearance - Clearance: 0 mm (0 in.)
Front brake pad lining thickness 2GR-FSE Standard thickness: 12.5 mm (0.492 in.)
Minimum thickness: 1.0 mm (0.039 in.)
4GR-FSE Standard thickness: 12.2 mm (0.480 in.)
Minimum thickness: 1.0 mm (0.039 in.)
Front brake disc thickness 2GR-FSE Standard thickness: 30.0 mm (1.181 in.)
Minimum thickness: 27.0 mm (1.063 in.)
4GR-FSE Standard thickness: 28.0 mm (1.102 in.)
Minimum thickness: 25.0 mm (0.983 in.)
Front brake disc runout 4GR-FSE Maximum disc runout: 0.05 mm (0.0020 in.)
2GR-FSE Maximum disc runout: 0.05 mm (0.0020 in.)
Rear brake disc thickness 2GR-FSE Standard thickness: 18.0 mm (0.709 in.)
Minimum thickness: 16.5 mm (0.650 in.)
4GR-FSE Standard thickness: 10.0 mm (0.413 in.)
Minimum thickness: 8.5 mm (0.039 in.)
Rear disc pad lining thickness - Standard thickness: 10.5 mm (0.413 in.)
Minimum thickness: 1.0 mm (0.039 in.)
Rear brake disc runout - Maximum disc runout: 0.05 mm (0.0020 in.)
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.