Back Window Glass: Installation

1. Install 2 new stoppers to the vehicle body as shown in Fig 1 .

Fig 1: Installing No. 1 Back Window Glass Stopper

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat the installation part of the stopper with Primer G.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.
   • Do not apply too much primer.
2. Install 2 new stoppers onto the glass.
   Fig 2: Installing New Stoppers Onto Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard dimension 

1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.
   • Do not apply too much primer.
2. Install the back window No. 1 molding, as shown in Fig 3 .

Fig 3: Installing No. Back Window Moulding

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat the installation part of the dam with Primer G.
   NOTE:

   • Allow the primer coating to dry for 3 minutes or more.
   • Do not apply too much primer.
2. Install a new dam, applying double-sided tape all the way around the glass except where the dam is installed, as shown in Fig 4 .
   Fig 4: Installing Back Window Glass Dam

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard dimension 

   STANDARD DIMENSION
   
   

   Area	Dimension
   a	1.5 mm (0.059 in.)

1. Clean and shape the contact surface of the vehicle body.
   1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
      NOTE: Be careful not to damage the vehicle body.

      HINT:

      Leave as much adhesive on the vehicle body as possible.

   2. Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner.

      HINT:

      Even if all the adhesive has been removed, clean the vehicle body.

      Fig 5: Cleaning And Shaping Contact Surface Of Vehicle Body

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Position the glass.
   1. Using a suction cup, place the glass in the correct position.
   2. Check that the whole contact surface of the glass rim is perfectly even.
   3. Place reference marks between the glass and vehicle body.
      Fig 6: Placing Reference Marks Between Glass & Vehicle Body

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002