Automatic Transmission Assembly: Installation

1. Install the torque converter clutch to the automatic transmission.
Fig 1: Measuring Dimension A Between Engine & End Surface Of Drive Plate Using Calipers & Straight Edge
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2. Using calipers and a straight edge, measure dimension A between the engine and the end surface of the drive plate.
Fig 2: Measuring Dimension B Between Engine & End Surface Of Drive Plate Using Calipers & Straight Edge
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3. Using calipers and a straight edge, measure the dimension B and check that B is greater than A measured in (b).

Standard: A + 1 mm (0.03937 in.) or more 

Fig 3: Identifying No. 1 Engine Mounting Rear Insulator Bolts

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1. Install the No. 1 engine mounting rear insulator and 4 bolts to the automatic transmission.

   Torque: 65 N*m (663 kgf*cm, 48 ft.*lbf) 

Fig 4: Identifying Transmission Control Cable Bracket Bolts

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1. Install the No. 1 transmission control cable bracket with 2 bolts.

   Torque: 25 N*m (255 kgf*cm, 19 ft.*lbf) 

Fig 5: Identifying Automatic Transmission Bolts
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1. Install the automatic transmission and 10 bolts to the engine.

   Torque: 17 mm head 

   71 N*m (720 kgf*cm, 53 ft.*lbf) 

   14 mm head 

   37 N*m (380 kgf*cm, 27 ft.*lbf) 

Fig 6: Identifying Torque Converter Clutch Mounting Bolts
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2. Install the 6 torque converter clutch mounting bolts.

   Torque: 48 N*m (490 kgf*cm, 35 ft.*lbf) 

   HINT:

   First install black colored bolt and then the 5 bolts.

Fig 7: Identifying Flywheel Housing Under Cover With Bolt

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1. Install the flywheel housing under cover and bolt.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

Fig 8: Identifying Wire Harness With Bolt

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1. Install the wire harness with the bolt.

   Torque: 8.0 N*m (83 kgf*cm, 71 in.*lbf) 

Fig 9: Identifying Transfer Breather Hose Sub-Assembly

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1. Install the transfer breather hose sub-assembly.

   HINT:

   The breather hose bracket is tightened together with the transmission housing.

1. Connect the speed sensor SP2 connector.
2. Connect the transmission wire connector.
3. Connect the park/neutral position switch assembly connector.
4. Connect the temperature sensor connector.
5. Connect the speedometer sensor connector.
6. Connect the indicator No. 1 switch connector. (Low)
7. Connect the indicator No. 2 switch connector. (Neutral)
8. Connect the indicator No. 3 switch connector. (Diff. lock)
9. Connect the transfer shift actuator connector. (with transfer shift actuator)

Fig 10: Identifying No. 3 Frame Crossmember Sub-Assembly Bolts

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1. Install the No. 3 frame crossmember sub-assembly with 4 bolts and 4 nuts.

   Torque: 72 N*m (734 kgf*cm, 53 ft.*lbf) 

2. Install the No. 3 frame crossmember sub-assembly with 4 bolts.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

Fig 11: Identifying Nut & Clip

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1. Install the nut and clip on the transmission control cable assembly.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

1. Temporarily install the No. 1 oil cooler outlet tube.
2. Temporarily install the No. 1 oil cooler inlet tube.
Fig 12: Identifying Bolts & Clamps
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3. Install the 2 clamps and 2 bolts.

   Torque: 5 N*m (50 kgf*cm, 43 in.*lbf) 

4. Using SST, tighten the No. 1 oil cooler outlet tube.

   Torque: 34 N*m (346 kgf*cm, 25 ft.*lbf) 

SST 09023-12701 

Fig 13: Connecting No. 1 Oil Cooler Inlet Tube Using SST

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1. Using SST, tighten the No. 1 oil cooler inlet tube.

   Torque: 34 N*m (346 kgf*cm, 25 ft.*lbf) 

SST 09023-12701 

Fig 14: Identifying Front Suspension Member Bracket Bolts

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1. Install the front suspension member bracket LH with 4 bolts.

   Torque: 33 N*m (336 kgf*cm, 24 ft.*lbf) 

1. Install the front suspension member bracket with 4 bolts.

   Torque: 33 N*m (336 kgf*cm, 24 ft.*lbf) 

HINT:

(See ADJUSTMENT  )

HINT:

(See INSTALLATION )

HINT:

(See INSTALLATION )

Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

Fig 15: Using Needle Nose Pliers To Install Transfer High & Low Shift Lever Assembly With Snap Ring

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1. Using needle nose pliers, install the transfer high and low shift lever assembly with snap ring.

HINT:

Apply MP grease to the transfer shift lever.

1. Install the shift lever knob on the shift lever.
2. Install the floor shift lever knob on the shift lever.

HINT:

(See ADJUSTMENT  )

HINT:

(See ADJUSTMENT  )

HINT:

(See ADJUSTMENT  )

HINT:

(See INSTALLATION )

HINT:

RESET MEMORY cannot be completed by only disconnecting the battery terminal.