2007 Lexus ES 350FACTORY OEM SERVICE PROCEDURE

Fuel Injector: Installation

  1. INSTALL FUEL INJECTOR ASSEMBLYΒ 
    1. Apply a light coat of spindle oil or gasoline to new O-rings, and install them to each injector.
      Fig 1: Applying Light Coat Of Spindle Oil Or Gasoline To O-Rings
      G04975017Courtesy of Β© TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply a light coat of spindle oil or gasoline where the fuel delivery pipe contacts the O-ring.
    3. Push the fuel injector while turning it to install the injector in the fuel delivery pipe.
    4. Position the fuel injector connector outward.
      NOTE:
      • Be careful not to twist the O-ring.
      • After installing the fuel injector, check that it turns smoothly. If not, reinstall it with a new O-ring.
        Fig 2: Pushing Fuel Injector And Fuel Delivery Pipe
        G04975018Courtesy of Β© TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install 6 new insulators to the intake manifold.
      Fig 3: Identifying Insulators To Intake Manifold
      G04975010Courtesy of Β© TOYOTA, LICENSE AGREEMENT TMS1002
    6. Place the fuel delivery pipe which has the 6 fuel injectors installed to it in position on the intake manifold.
      NOTE: Be careful not to drop the fuel injectors when installing the fuel delivery pipe.
    7. Temporarily install the 5 bolts which are used to hold the fuel delivery pipe to the intake manifold.
      NOTE: After installing the fuel injectors, check that they turn smoothly. If not, reinstall the injectors with new O-rings.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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