Back Window Glass: Installation

1. Using a brush or sponge, coat the application area of the No. 2 stoppers with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install 2 new No. 2 stoppers onto the back window glass, as shown in the illustration.

   HINT:

   Only 2-piece type No. 2 stoppers are supplied. Use the 2-piece type stoppers even if a 1 -piece type was used.

   Standard dimension 

   AREA DIMENSION
   
   

   Area	Dimension
   A	15.5 mm (0.610 in.)

   Fig 1: Identifying 2-Piece Type No. 2 Stoppers

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install 2 new No. 1 stoppers to the vehicle body, as shown in the illustration.

   HINT:

   Only 2-piece type No. 1 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

Fig 2: Identifying 2-Piece Type No. 1 Stoppers

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the application area of molding with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install a new molding onto the back window glass, as shown in the illustration.

   Standard dimension 

   AREA DIMENSION
   
   

   Area	Dimension
   A	6.4 mm (0.252 in.)

   Fig 3: Identifying Molding Onto Back Window Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the application area of adhesive dam with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install a new adhesive dam onto the windshield glass, as shown in the illustration.
   Fig 4: Identifying Adhesive Dam Onto Windshield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Position the back window glass assembly.
   1. Using a suction cup, place the back window glass assembly in the correct position.
   2. Check that the whole contact surface of the back window glass rim is perfectly even.
   3. Align the matchmarks on the back window glass and vehicle body.
      NOTE: Check that the back window glass stoppers are attached to the vehicle body correctly.
   4. Remove the back window glass assembly.
      Fig 5: Aligning Matchmarks On Back Window Glass And Vehicle Body

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a brush, coat the installation surface on the vehicle body with Primer M.
   NOTE:

   • Do not coat the adhesive with Primer M.
   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer M for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

   Fig 6: Coating Installation Surface On Vehicle Body With Primer M

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a brush or sponge, coat the application area of adhesive with Primer G.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

   Standard dimension 

   AREA DIMENSION
   
   

   Area	Dimension
   a	9.6 mm (0.378 in.)
   b	15.5 mm (0.610 in.)
   c	10.1 mm (0.397 in.)
   d	10.0 mm (0.393 in.)
   e	6.5 mm (0.255 in.)
   f	10.0 mm (0.393 in.)

   Fig 7: Coating Application Area Of Adhesive With Primer G

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Apply adhesive (Adhesive: TOYOTA genuine windshield glass adhesive or equivalent).
   1. Cut off the tip of the cartridge nozzle, as shown in the illustration.

      HINT:

      After cutting off the tip, use all adhesive within the time described in the table below.

      Usage time frame 

      TACK-FREE TIME CHART
      
      

      Temperature	Tack-free Time
      3S°C (95°F)	15 minutes
      20°C (68°F)	1 hour and 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with cartridge.
   3. Apply adhesive to the back window glass, as shown in the illustration.

      Standard dimension 

      AREA DIMENSION
      
      

      Area	Dimension
      a	9.6 mm (0.378 in.)
      b	10.1 mm (0.397 in.)
      c	6.5 mm (0.255 in.)
      d	12.0 mm (0.472 in.)
      e	8.0 mm (0.315 in.)

      Fig 8: Applying Adhesive To Back Window Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the back window glass assembly.
   1. Using a suction cup, position the back window glass so that the matchmarks are aligned, and press it in gently along the rim.
      NOTE:

      • Check that the back window glass stoppers are attached to the vehicle body correctly.
      • Check the clearance between the vehicle body and back window glass.
   2. Lightly press the front surface of the back window glass to ensure a close fit.
      Fig 9: Positioning Back Window Glass Using Suction Cup

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Press the glass with force of 98 N (10 kgf, 22 lb) or more.

   3. Hold the back window glass using protective tape until applied adhesive becomes hard.
      NOTE: Do not drive the vehicle for the time described in the table below.

      Minimum time 

      TEMPERATURE CHART
      
      

      Temperature	Minimum time prior to driving vehicle
      35°C (95°F)	1 hour and 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

6. Connect the connectors.
   Fig 10: Locating Connectors

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Connect the connector.
   Fig 11: Locating Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
2. If water leaks into the cabin, allow the water to dry and add adhesive.
3. Remove the protective tape.

Return the rear section of the roof headlining assembly to the original position (See INSTALLATION ).

Return the rear section of the roof headlining assembly to the original position (See INSTALLATION ).

(See DIAGNOSIS SYSTEM )