2006 Lexus LX 470FACTORY OEM SERVICE PROCEDURE

Transfer Assembly: Reassembly

  1. CHECK NO. 2 SHIFT FORK AND CLUTCH SLEEVE CLEARANCE 
    1. Using a feeler gauge, measure the clearance between the No. 2 shift fork and clutch sleeve.
    Fig 1: Measuring Clearance Between No 2 Shift Fork And Clutch Sleeve
    G04063102Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Standard clearance: 0.10 to 0.40 mm (0.0039 to 0.0157 in.) 

    Maximum clearance: 0.40 mm (0.0157 in.) 

    If the clearance is greater than the maximum, replace the No. 2 shift fork or clutch sleeve.

  2. INSTALL BEARING RACE (OUTPUT SHAFT) 
    1. Using SST and a press, press in the bearing race to the front case.
    Fig 2: Identifying Bearing Race (Output Shaft)
    G04063103Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    SST 09316-60011 (09316-00011, 09316-00031), 09950-60020 (09951-00890) 

  3. INSTALL BEARING RACE (IDLER GEAR) 
    1. Using SST and a press, press in the bearing race to the front case.
    Fig 3: Identifying Bearing Race (Idler Gear)
    G04063104Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    SST 09316-60011 (09316-00031, 09316-00011), 09950-60020 (09951-00890) 

  4. INSTALL OIL RECEIVER 
    1. Install the oil receiver to the front case with the bolt.
    Fig 4: Identifying Oil Receiver
    G04063105Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Torque: 12 N*m (120 kgf*cm, 9 ft.*lbf) 

  5. INSTALL INPUT SHAFT OIL SEAL 
    1. Apply MP grease to the lip of a new oil seal.
    2. Using SST and a hammer, tap in the oil seal to the front case.
    Fig 5: Identifying Input Shaft Oil Seal
    G04063106Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    SST 09316-60011 (09316-00011, 09316-00031) 

  6. INSTALL INNER SHIFT LEVER OIL SEAL 
    1. Apply MP grease to the lip of a new oil seal.
    2. Using SST and a hammer, tap in the oil seal to the front case.
    Fig 6: Identifying Inner Shift Lever Oil Seal
    G04063107Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    SST 09950-60010 (09951-00270), 09950-70010 (09951-07150) 

  7. INSTALL OUTER SHIFT LEVER AND INNER SHIFT LEVER 
    1. Install the inner shift lever, washer and outer shift lever to the front case.
    2. Using a pin punch, hammer and socket wrench, tap in the lever lock pin.
      Fig 7: Identifying Lever Lock Pin
      G04063108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the washer and nut to the outer shift lever.

    Torque: 12 N*m (120 kgf*cm, 9 ft.*lbf) 

  8. ASSEMBLE NO. 1 SHIFT FORK AND NO. 1 SHIFT FORK SHAFT 
    1. Assemble the No. 1 shift fork and No. 1 shift fork shaft.
    2. Using a pin punch and hammer, tap in the slotted spring pin.
    Fig 8: Identifying Slotted Spring Pin
    G04063109Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL IDLER GEAR ASSEMBLY WITH CENTER DIFFERENTIAL ASSEMBLY, NO. 1 SHIFT FORK AND NO. 1 SHIFT FORK SHAFT 
    NOTE: Set the shift inner lever into the fork head part of the No. 1 shift fork securely.
Factory Service Tools

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  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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