2006 Lexus GS 430FACTORY OEM SERVICE PROCEDURE

Transfer Assembly: Reassembly

  1. INSTALL CENTER DIFFERENTIAL CLUTCH CONTROL VALVE 
    1. Install the center differential clutch control valve sleeve, transfer direct clutch modulator valve spring, center differential clutch control valve and center differential clutch control valve plug to the transfer upper valve body.
      Fig 1: Identifying Center Differential Clutch Control Valve Plug, Valve, Transfer Direct Clutch Modulator Valve Spring And Center Differential Clutch Control Valve Sleeve
      G04028908Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. While pushing on the center differential control valve plug, install the center differential clutch control valve seat on the transfer upper valve body.
      Fig 2: Identifying Center Differential Clutch Control Valve Seat
      G04028909Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL TRANSFER SOLENOID MODULATOR VALVE 
    1. Install the low-high shift valve compression spring, transfer solenoid modulator valve and transfer solenoid modulator valve plug to the transfer upper valve body.
      Fig 3: Identifying Low-High Shift Valve Compression Spring, Transfer Solenoid Modulator Valve And Valve Plug
      G04028910Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. While pushing on the transfer solenoid modulator valve plug, install the transfer solenoid modulator valve plug seat on the transfer upper valve body.
      Fig 4: Identifying Transfer Solenoid Modulator Valve Plug Seat
      G04028911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL TRANSFER VALVE BODY COVER 
    1. Install the solenoid oil strainer to the transfer valve body cover.
    2. Install the transfer valve body cover and transfer valve body plate upper to the transfer upper valve body.
      Fig 5: Identifying Transfer Valve Body Cover
      G04028912Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 6 bolts.

      Torque: 6.4 N*m (65 kgf*cm, 57 in.*lbf) 

      HINT:

      Bolt length:

      Fig 6: Identifying Bolts
      G04028913Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • Bolt A: 35 mm (1.38 in.)
      • Bolt B: 20 mm (0.79 in.)
  4. INSTALL TRANSFER CONTROL SOLENOID 
    1. Install the transfer control solenoid and solenoid lock plate to the transfer upper valve body with the bolt.

      Torque: 6.4 N*m (65 kgf*cm, 57 in.*lbf) 

      Fig 7: Identifying Transfer Control Solenoid Lock Plate
      G04028914Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Install the solenoid lock plate into the cutout on the transfer control solenoid.

  5. INSTALL TRANSFER DRIVE SPROCKET BEARING 
    1. Using SST and a press, install a new transfer drive sprocket bearing to the transfer drive sprocket.

      SST 09950-70010 (09951-07100), 09950-60010 (09951-00640), 09316-20011 

      Fig 8: Identifying Transfer Drive Sprocket Bearing To Transfer Drive Sprocket Using SST (1 Of 2)
      G04028915Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a press, install a new transfer drive sprocket bearing to the transfer drive sprocket.

      SST 09316-60011 (09316-00011) 

      NOTE:

      Install the transfer drive sprocket bearing with the shield facing upward.

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  • • You are missing required tools, torque specs, or safe lifting equipment.
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