Height Control Compressor ASSY: Replacement

HINT:

See COMPONENTS 

1. REMOVE REAR DISC WHEEL 
2. REMOVE QUARTER PANEL MUDGUARD REAR LH 
3. REMOVE FUEL TANK FILLER PIPE PROTECTOR 
   1. Remove the 4 clips and the fuel tank filler pipe protector.
4. REMOVE HEIGHT CONTROL COMPRESSOR COVER 
   1. Remove the 3 clips and the height control compressor cover.
5. REMOVE HEIGHT CONTROL FILTER 
   1. Disconnect the 2 clips and the 2 hoses.
   2. Remove the 2 bolts and the height control filter.
6. DISCONNECT HEIGHT CONTROL TUBE NO. 2 
   1. Remove the holder.
   2. Spread the clip and slowly pull the height control tube No. 2 straight out.
      NOTE: Do not remove the clip from the union except when replacing it.
   3. Remove the 2 O-rings.
      Fig 1: Disconnecting Height Control Tube No. 2

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. REMOVE HEIGHT CONTROL COMPRESSOR ASSY 
   1. Disconnect the connector.
   2. Remove the 3 clamps.
      Fig 2: Removing Height Control Compressor Assy Clamps

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Remove the 3 bolts.
   4. Disconnect the clip and remove the No. 1 hose.
      Fig 3: Removing No. 1 Hose

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   5. Remove the 3 bolts, the height control compressor and the dryer with the bracket.
      Fig 4: Removing Height Control Compressor

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   6. Remove the bolt, the dryer and the O-ring.
   7. Remove the 3 bushings from the height control compressor assy.
8. INSTALL HEIGHT CONTROL COMPRESSOR ASSY 
   1. Install the 3 bushings to the height control compressor assy.
   2. Install the bolt, the dryer and the new O-ring.

      Torque: 6.4 N.m (65 kgf.cm, 57 in.lbf) 

   3. Assemble the height control compressor, the dryer and the bracket as a unit to the vehicle, and tighten the 3 bolts to fix the bracket to the frame.

      Torque: 29 N.m (300 kgf.cm, 21 ft.lbf) 

   4. Install the height control compressor assy to the bracket with the 3 bolts.

      Torque: 5.9 N.m (60 kgf.cm, 52 in.lbf) 

   5. Install the 3 clamps.
   6. Connect the connector.
   7. Connect the No. 1 hose with a new clip.
9. CONNECT HEIGHT CONTROL TUBE NO. 2 
   1. Coat 2 new O-rings with MP grease.
   2. Push the height control tube No. 2 in straight to connect it until the clip makes "click" sound.
      NOTE: Do not get scratches or foreign particle on the O-ring, the O-ring seal and the flare section.
   3. Install the holder.
10. INSTALL HEIGHT CONTROL FILTER 
    1. Install the height control filter with the new 2 bolts.

       Torque: 6.4 N.m (65 kgf.cm, 57 in.lbf) 

    2. Connect 2 new clips and 2 hoses.
11. INSTALL HEIGHT CONTROL COMPRESSOR COVER 
    1. Install the height control compressor cover with 3 new clips.
12. INSPECT AIR LEAK (See  ON-VEHICLE INSPECTION   ) 
13. INSTALL FUEL TANK FILLER PIPE PROTECTOR 
    1. Install the fuel tank filler pipe protector with the 4 clips.
14. INSTALL QUARTER PANEL MUDGUARD REAR LH 
15. INSTALL REAR DISC WHEEL 

    Torque: 112 N.m (1,140 kgf.cm, 83 ft.lbf)