2004 Lexus SC 430FACTORY OEM SERVICE PROCEDURE

Service Data

Service Data Specification

Starter Rated voltage and output power 12 V 2.0 kW
No-load characteristics Current 100 A or less at 11.5 V
rpm 2,500 rpm or less
Brush length STD 15.0 mm (0.591 in.)
Minimum 9.0 mm (0.354 in.)
Spring installed load STD 21.5 - 27.5 N (2.2 - 2.8 kgf, 4.9 - 6.2 lbf)
Minimum 12.7 N (1.3 kgf, 2.9 lbf)
Commutator  
Diameter STD 35.0 mm (1.378 in.)
Minimum 34.0 mm (1.339 in.)
Undercut depth STD 0.7 mm (0.028 in.)
Minimum 0.2 mm (0.008 in.)
Circle runout Maximum 0.05 mm (0.0020 in.)
Magnetic switch  
Contact plate for wear Maximum 0.9 mm (0.035 in.)
Battery Specific gravity at 20°C (68°F) 1.25 - 1.29
Voltage at 20°C (68°F) 12.5 - 12.9 V
Generator Rated output 12V 100A
Rotor coil resistance at 20°C (68°F) 2.1 - 2.5Ω
Slip ring diameter STD 14.2 - 14.4 mm (0.559 - 0.567 in.)
Minimum 12.8 mm (0.504 in.)
Brush exposed length STD 9.5 - 11.5 mm (0.374 - 0.453 in.)
Minimum 1.5 mm (0.059 in.)
Voltage regulator Regulating voltage 13.2 - 14.8 V
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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