2004 Lexus LX 470FACTORY OEM SERVICE PROCEDURE

Transfer Unit: Removal

  1. RAISE VEHICLE 
    NOTE: Make sure that the vehicle is securely supported. 
  2. REMOVE TRANSFER CASE PROTECTOR 

    Remove the 3 bolts and transfer case protector.

    1. Torque: 28 N.m (290 kgf.cm, 21 ft.lbf) 
      Fig 1: Removing Bolts & Transfer Case Protector
      G00914578Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. DRAIN TRANSFER OIL 
    1. Oil grade: API GL-4 or GL-5 
    2. Viscosity: SAE 75 W-90 
    3. Capacity: 1.3 liters (1.4 US qts, 1.1 Imp. qts) 
    4. Torque: 37 N.m (380 kgf.cm, 27 ft.lbf) 
    4. Fig 2: Draining Transfer Oil
    G00914579Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE FRONT AND REAR PROPELLER SHAFTS (See  REMOVAL  ) 
  5. DISCONNECT TRANSFER SHIFT LEVER ROD ASSEMBLY 

    Remove the clip, plate washer, wave washer and bushing, and disconnect the transfer shift lever rod assembly.

    6. Fig 3: Disconnecting Transfer Shift Lever Rod Assembly
    G00914580Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. DISCONNECT GROUND CABLE 

    Remove the bolt and disconnect the ground cable from the transfer

  7. REMOVE CROSS MEMBER 
    1. Support the transmission, as shown in Fig 4 .
      NOTE: Use a wooden block so not to damage the transmission oil pan. 
      2. Fig 4: Supporting Transmission
      G00914581Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 8 bolts, 2 nuts and cross member.
      1. Torque: 
      2. Bolt: 50 N.m (510 kgf.cm, 37 ft.lbf) 
      3. Nut: 74 N.m (750 kgf.cm, 54 ft.lbf) 
  8. DISCONNECT BREATHER HOSE 

    HINT:

    At the time of installation, assemble the clip to the position shown in Fig 5 .

    Fig 5: Positioning Clip
    G00914582Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. DISCONNECT NO. 1 VEHICLE SPEED SENSOR, 3 TRANSFER INDICATOR SWITCH AND MOTOR ACTUATOR CONNECTORS 
  10. JACK UP TRANSFER SLIGHTLY 

    Using a transmission jack, support the transfer.

  11. REMOVE TRANSFER FROM TRANSMISSION 
    1. Disconnect the wire harness from the transfer.
    2. Remove the 6 transfer adaptor rear mounting bolts.
      1. Torque: 69 N.m (700 kgf.cm, 51 ft.lbf) 
    3. Pull out the transfer down and toward the rear.
      Fig 6: Removing Transfer Adaptor Rear Mounting Bolts
      G00914583Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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