2003 Lexus RX 300 AWDFACTORY OEM SERVICE PROCEDURE

Service Data

STARTING SERVICE SPECIFICATIONS

Starter Rated voltage and output power Β  12 V 1.4 kW
No-load characteristics Current 90 A or less at 11.5 V
Rpm 3,000 rpm or more
STD 15.5 mm (0.610 in.)
Brush length Minimum 8.5 mm (0.335 in.)
STD 17.6 - 23.5 N (1.8 - 2.4 kgf, 3.9 - 5.3 lbf)
Spring installed load STD 11.8 N (1.2 kgf, 2.6 lbf)
Minimum 30.0 mm (1.181 in.)
Commutator Β  Β 
Diameter STD 29.0 mm (1.142 in.)
Minimum 0.6 mm (0.024 in.)
Undercut depth Minimum 0.2 mm (0.008 in.)
Maximum 0.05 mm (0.0020 in.)
Circle runout Maximum Β 
Magnetic switch Β  Β 
Contact plate for wear Maximum 0.9 mm (0.035 in.)
Factory Service Tools

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Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.