2003 Lexus ES 300FACTORY OEM SERVICE PROCEDURE

Front Wheel Alignment: Adjustment

WARNING: This page is about a different car, the 2004 Toyota Prius. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSPECT TIRE (SEE  INSPECTION  ) 
  2. MEASURE VEHICLE HEIGHT 
    Fig 1: Vehicle Height Specification
    G00934471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Vehicle height: 

    Fig 2: Measuring Vehicle Height
    G00934472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Measuring points: 

    1. A: Ground clearance of front wheel center 
    2. B: Ground clearance of lower arm No. 1 set bolt center 
    3. C: Ground clearance of rear axle carrier bush set bolt center 
    4. D: Ground clearance of rear wheel center 
    NOTE: Before inspecting the wheel alignment, adjust the vehicle height to the specified value.

    HINT:

    Bounce the vehicle at the corners up and down to stabilize the suspension and inspect the vehicle height.

  3. INSPECT TOE-IN 
    Fig 3: Toe-In Specification
    G00934473Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Toe-in: 

    Fig 4: Measuring Toe-In
    G00934474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    HINT:

    • Measure "C-D" only when "A+B" can not be measured.
    • If toe-in is not within the specified range, adjust it at the rack ends.
  4. ADJUST TOE-IN 
    1. Measure the thread lengths of the right and left rack ends.
      1. Standard:Difference in thread length of 1.5 mm or less 
    2. Remove the rack boot set clips.
    3. Loosen the tie rod end lock nuts.
    4. Adjust the rack ends if the difference in thread length between the right and left rack ends is not within the specified range.
      1. Extend the shorter rack end if the measured toe-in deviates toward the outer-side.
      2. Shorten the longer rack end if the measured toe-in deviates toward the inner-side.
    5. Turn the right and left rack ends by an equal amount to adjust toe-in.

      HINT:

      Try to adjust toe-in to the center of the specified range.

    6. Make sure that the lengths of the right and left rack ends are the same.
      1. Standard: 0 +/- 1mm 
    7. Torque the tie rod end lock nuts.
      1. Torque: 74 N.m (749 kgf.cm, 54 ft.lbf) 
      Fig 5: Measuring Lengths Of The Right And Left Rack Ends
      G00934475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.