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Install rotor to drive end frame.
1. Place the rectifier end frame on the pulley.
2. Install the rotor to the rectifier end frame.
Install rectifier end frame.
1. Place the generator washer on the rotor.
2. Using a 29 mm socket wrench and press, slowly press in the rectifier end frame.
  
  Fig 2: Pressing In Rectifier End Frame
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the cord clip and 3 nuts, and temporarily tighten the 3 nuts.
  
  Fig 3: Locating Cord Clip
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Install pulley.
1. Install the pulley to the rotor shaft by tightening the pulley nut by hand.
2. Hold SST (A) with a torque wrench, and tighten SST (B) clockwise to the specified torque.
  1. SST 09820-63011
  2. Torque : 39 N.m (400 kgf.cm, 29 ft.lbf)
3. Check that SST (A) is secured to the pulley shaft.
  
  Fig 4: Tightening Pulley Nut By Hand
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Mount SST (C) in a vise.
5. Insert SST (B) into SST (C), and attach the pulley nut to SST (C).
  
  Fig 5: Mounting SST In Vise
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. To torque the pulley nut, turn SST (A) in the direction shown in the illustration.
  1. Torque : 110.5 N.m (1125 kgf.cm, 82 ft.lbf)
7. Remove the generator from SST (C).
8. Turn SST (B), and remove SST (A and B).
  
  Fig 6: Turning SST In Proper Direction
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Install rectifier holder.
1. Install the 4 rubber insulators on the lead wires.
  NOTE: Be careful of the rubber insulators installation direction.