2002 Lexus ES 300FACTORY OEM SERVICE PROCEDURE

Problem Symptoms Table

NOTE: Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely cause of the problem. Check each part in the order shown. If necessary, repair or replace these parts.
Problem Symptoms

Symptom/Suspect Area Refer To
Hard Steering
Tires (Improperly Inflated) (1)
Power Steering Fluid Level (Low) Step  3 under ON-VEHICLE INSPECTION
Drive Belt (1)
Front Wheel Alignment (Incorrect) ALIGNMENT SPECIFICATIONS & PROCEDURES
Steering System Joints (Worn) (2)
Suspension Arm Ball Joints (Worn) LOWER BALL JOINT ASSEMBLY
Steering Column (Binding) (2)
Power Steering Gear OVERHAUL  under RACK & PINION POWER STEERING GEAR ASSEMBLY
Power Steering Pump POWER STEERING SYSTEM 
Poor Return
Tires (Improperly Inflated) (1)
Front Wheel Alignment (Incorrect) ALIGNMENT SPECIFICATIONS & PROCEDURES
Steering Column (Binding) (2)
Power Steering Gear OVERHAUL  under RACK & PINION POWER STEERING GEAR ASSEMBLY
Excessive Play
Steering System Joints (Worn) (2)
Suspension Arm Ball Joints (Worn) LOWER BALL JOINT ASSEMBLY
Intermediate Shaft, Universal Joint, Sliding Yoke (Worn) (2)
Front Wheel Bearing (Worn) BEARING BACKLASH & AXLE HUB DEVIATION
Power Steering Gear OVERHAUL  under RACK & PINION POWER STEERING GEAR ASSEMBLY
Power Steering Pump VANE PUMP ASSEMBLY 
Abnormal Noise
Power Steering Fluid Level (Low) Step  3 under ON-VEHICLE INSPECTION
Steering Systems Joints (Worn) (2)
Power Steering Gear OVERHAUL  under RACK & PINION POWER STEERING GEAR ASSEMBLY
(1) Inspect and adjust as necessary.
(2) Inspect and repair/replace as necessary.

 
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.