1997 Lexus SC 400FACTORY OEM SERVICE PROCEDURE

Repair and Diagnosis: Electrical: Starter: Overhaul

NOTE: Overhaul procedures are not available at time of publication. See STARTER OVERHAUL SPECIFICATIONSΒ  table and Fig 1 .
STARTER OVERHAUL SPECIFICATIONS

Application Specification
Brushes
Standard Length .59" (15.0 mm)
Minimum Length .35" (9.0 mm)
Brush Spring Tension 4.8-6.2 Lbs. (2.2-2.8 kg)
Commutator Diameter
Standard 1.38" (35.0 mm)
Minimum 1.34" (34.0 mm)
Commutator Mica Undercut (Minimum) (1) .008" (.20 mm)
Commutator Runout (Maximum) .002" (.05 mm)
(1) Depth of groove between each segment of commutator.
Fig 1: Exploded View Of Starter Assembly
G96B07035Courtesy of Β© TOYOTA, LICENSE AGREEMENT TMS1002
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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