1990 Lexus ES 250 AutomaticFACTORY OEM SERVICE PROCEDURE

Fuel Cut System

  1. Start and warm engine to operating temperature. Ensure A/C is off. Connect a tachometer to engine. Disconnect Throttle Position Sensor (TPS) connector. Using a jumper wire, connect terminals IDL and E2 of harness connector. See Fig 1.
    Fig 1: Identifying ES250 TPS Harness Connector Terminals
    G90F18858Courtesy of Β© TOYOTA, LICENSE AGREEMENT TMS1002
  2. Gradually raise engine speed. Observe tachometer as engine RPM is raised. RPM will fluctuate between fuel cut and fuel return points. See FUEL CUT RPM SPECIFICATIONSΒ  table.
    FUEL CUT RPM SPECIFICATIONS

    Application RPM
    Fuel Cut 1800
    Fuel Return 1200
  3. If fuel cut system does not function properly, ensure a clearance of .028" (.71 mm) is present between screw and lever on TPS. Ensure wiring harness is okay between TPS connector and ECU connector.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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