2024 Kia Niro Plug-In Hybrid EXFACTORY OEM SERVICE PROCEDURE

Component Inspection

WARNING:
  • When working on the high voltage system, the work should be performed by technicians who have completed the relevant training. A lack of understanding of the high voltage system can lead to serious accidents due to electric shock or short circuit.
  • When working on the high voltage system or related components, be sure to observe and be aware of the "HIGH VOLTAGE SYSTEM GENERAL SAFETY INFORMATION AND CAUTION ". If not, it may cause serious accidents due to electric shock or short circuit.
  • When working on high voltage system, make sure to check the PERSONAL PROTECTIVE EQUIPMENT (PPE) and HIGH VOLTAGE SHUT-OFF PROCEDURES .
  1. Check the coolant temperature by using the KDS.

    (Data Analysis β†’ System Selection β†’ Engine)

  2. Measure the Engine Coolant Temperature Sensor (ECTS) resistance.
  3. Check that the resistance is within the specification.
    Temperature Resistance (kΞ©)
    Β°C Β°F
    -40 -40 48.14
    -20 -4 14.13 - 16.83
    0 32 5.79
    20 68 2.31 - 2.59
    40 104 1.148
    60 140 0.5865
    80 176 0.3222
    100 212 0.1884
    110 230 0.1469 - 0.1473
    120 248 0.1163
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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