2023 Kia Niro Plug-In Hybrid EXFACTORY OEM SERVICE PROCEDURE

Removal And Installation: Installation

WARNING:
  • When working on the high voltage system, the work should be performed by technicians who have completed the relevant training. A lack of understanding of the high voltage system can lead to serious accidents due to electric shock or short circuit.
  • When working on the high voltage system or related components, be sure to observe and be aware of the "HIGH VOLTAGE SYSTEM GENERAL SAFETY INFORMATION AND CAUTION ". If not, it may cause serious accidents due to electric shock or short circuit.
  • When working on high voltage system, make sure to check the PERSONAL PROTECTIVE EQUIPMENT (PPE) and HIGH VOLTAGE SHUT-OFF PROCEDURES .
  1. Install in reverse order of removal.
NOTE:
  • Install the spark plug to the specified torque.
  • If the spark plug is dropped, it may cause internal damage. (Do not reuse)
  • Be careful not to damage external electrode when installing the spark plug.
  • When assembling the parts, clean the contaminated area (A).
    • The cloth should be clean, free of contaminants, and soft enough to not damage the parts.

    (When replacing ignition coil and spark plug together, cleaning is not required.)

    G15787463Courtesy of KIA MOTORS AMERICA, INC.
    G15787464Courtesy of KIA MOTORS AMERICA, INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.