2023 Kia Carnival EXFACTORY OEM SERVICE PROCEDURE

Electrical Circuit Inspection Procedure

β€’ Check Open Circuit

  1. Procedures for Open Circuit
    • Continuity Check
    • Voltage Check

    If an open circuit occurs (as seen in [Figure below]), it can be found by performing Step 2 (Continuity Check Method) or Step Β 3 (Voltage Check Method) as shown below.

    G14797152Courtesy of KIA MOTORS AMERICA, INC.
  2. Continuity Check Method
    NOTE:
    • When measuring the resistance, lightly shake the wire harness vertically or horizontally.

    Specification (Resistance)Β 

    1Ξ© or less β†’ Normal Circuit

    1MΞ© or Higher β†’ Open Circuit

    1. Disconnect connectors (A) and (C) and measure resistance between connectors (A) and (C) as shown in [Figure below].

      In [Figure below], the measured resistance is higher than 1MΞ© for line 1 and lower than 1Ξ© for line 2. Specifically, the open circuit is in line 1. (Line 2 is normal.) To find exact breaking point, check sub line of line 1 as described in the following step.

      G14797153Courtesy of KIA MOTORS AMERICA, INC.
    2. Disconnect the connector (B), and measure the resistance between connectors (C) and (B1) and between (B2) and (A) as shown in [Figure below].

    In this case, the measured resistance between connectors (C) and (B1) is higher than 1MΞ© and the open circuit is between terminal 1 of connector (C) and terminal 1 of connector (B1).

    G14797154Courtesy of KIA MOTORS AMERICA, INC.
  3. Voltage Check Method
  1. With each connector still connected, measure the voltage between the chassis ground and terminal 1 of each of connectors (A), (B) and (C) as shown in [Figure below].

The measured voltage of each connector is 5V, 5V and 0V respectively. So the open circuit is between connector (C) and (B).

G14797155Courtesy of KIA MOTORS AMERICA, INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.