Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

2022 Kia K5 GT-Line, AWDFACTORY OEM SERVICE PROCEDURE

Repair Procedures: Removal

Disconnect the battery negative (-) terminal.
Remove the air duct (A).

Courtesy of KIA MOTORS AMERICA, INC.
Remove the front bumper assembly.
(Refer to " Replacement ")
Remove the bracket (A) after removing the intercooler upper mounting bolts.

Courtesy of KIA MOTORS AMERICA, INC.
Separate the intercooler inlet hose (A).
Tightening torque:

4.9 - 6.7 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.0 lb.ft, 43.4 - 60.8 lb.in)

Courtesy of KIA MOTORS AMERICA, INC.
Disconnect the E-RCV connector (A).

Courtesy of KIA MOTORS AMERICA, INC.
Remove the E-RCV(A) after removing the mounting bolts.
Tightening torque:

9.8 -11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

Courtesy of KIA MOTORS AMERICA, INC.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.