2021 Kia Telluride EX, FWDFACTORY OEM SERVICE PROCEDURE

Repair Procedures: Removal

  1. Remove the under cover.

    (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

  2. Drain the coolant.

    (Refer to Engine Mechanical System - "COOLANT ")

  3. Remove the battery.

    (Refer to Body Electrical System - "BATTERY ")

  4. Remove the air cleaner assembly.

    (Refer to Engine Mechanical System - "AIR CLEANER ")

  5. Remove the battery tray.

    (Refer to Body Electrical System - "BATTERY ")

  6. Disconnect the main connector (A) and position switch connector (B) and then remove the wiring mounting clip (C) from the bracket.
    G13310308Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the shift cable (C) after loosening the nut (A) and bolts (B).

    Tightening torque: 

    1. 7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb.ft)
    2. 14.7 - 21.6 N.m (1.5 - 2.2 kgf.m, 10.9 - 15.9 lb.ft)
    G13310309Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the mounting bolts (A).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G13310310Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the mounting bolt (A) and wiring (B).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G13310311Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the ground line after loosening the bolt (A).
    G13310312Courtesy of KIA MOTORS AMERICA, INC.
  11. Separate the coolant hose (A) and then remove the coolant pipe mounting bolt (B).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G13310313Courtesy of KIA MOTORS AMERICA, INC.
  12. Separate the coolant hose (A).
    G13310314Courtesy of KIA MOTORS AMERICA, INC.
  13. Separate the ATF cooler hose (A).
    G13310315Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Be careful not to cause any damage on the hose when tightening the clamp.
    • Mount the clamp tightening part in the designated direction so that interference does not occur with the adjacent parts.
    • After connecting the hose, check for oil leakage on the connecting part while the engine is on.
  14. Remove the CKP sensor (A) after loosening the mounting bolt.

    Tightening torque: 

    6.9 - 9.8 N.m (0.7 - 1.0 kgf.m, 5.1 - 7.2 lb.ft)

    G13310316Courtesy of KIA MOTORS AMERICA, INC.
  15. Remove the transaxle upper mounting bolts (A, B).

    Tightening torque: 

    1. 32.4 - 49.0 N.m (3.3 - 5.0 kgf.m, 23.9 - 36.2 lb.ft)
    2. 63.7 - 83.4 N.m (6.5 - 8.5 kgf.m, 47.0 - 61.5 lb.ft)
    G13310317Courtesy of KIA MOTORS AMERICA, INC.
  16. Remove the cowl top cover.

    (Refer to Body - "COWL TOP COVER ")

  17. Assemble the engine support fixture on the engine room.

    (Refer to Special Service Tools - "ENGINE SUPPORT FIXTURE ASSEMBLY DRAWING ")

  18. Using the engine support fixture, hold the engine and transaxle assembly safely.
    G13310318Courtesy of KIA MOTORS AMERICA, INC.
  19. Support the transaxle safely on a jack.
  20. Remove the cover (A).
    G13310319Courtesy of KIA MOTORS AMERICA, INC.
  21. Loosen the transmission mounting bracket bolts (A).

    Tightening torque: 

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb.ft)

    G13310320Courtesy of KIA MOTORS AMERICA, INC.
  22. Remove the transmission support bracket (A).

    Tightening torque: 

    58.8 - 78.5 N.m (6.0 - 8.0 kgf.m, 43.4 - 57.9 lb.ft)

    G13310321Courtesy of KIA MOTORS AMERICA, INC.
  23. Remove the sub frame.

    (Refer to Suspension System - "SUB FRAME ")

  24. Remove the drive shaft assembly.

    (Refer to Driveshaft and Axle - "FRONT DRIVESHAFT ")

  25. Remove the transfer assembly.[AWD only]

    (Refer to 4 Wheel Drive System - "FRONT WHEEL TRANSFER ASSEMBLY ")

  26. Disconnect the EOP connector (A).
    G13310322Courtesy of KIA MOTORS AMERICA, INC.
  27. Remove the dust cover (A).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G13310323Courtesy of KIA MOTORS AMERICA, INC.
  28. Remove the torque converter mounting bolts (A) by rotating the crankshaft.

    Tightening torque: 

    45.1 - 52.0 N.m (4.6 - 5.3 kgf.m, 33.3 - 38.3 lb.ft)

    G13310324Courtesy of KIA MOTORS AMERICA, INC.
  29. Remove the roll rod support bracket (A).

    Tightening torque: 

    49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb.ft)

    G13310325Courtesy of KIA MOTORS AMERICA, INC.
  30. Remove the starter mounting bolts (A).

    Tightening torque: 

    49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)

    G13310326Courtesy of KIA MOTORS AMERICA, INC.
  31. Support the transmission safely by using the jack.
  32. Loosen the transmission lower mounting bolts (A, B).

    Tightening torque: 

    1. 39.2 - 46.1 N.m (4.0 - 4.7 kgf.m, 28.9 - 34.0 lb.ft)
    2. 78.5 - 98.1 N.m (8.0 - 10.0 kgf.m, 57.9 - 72.3 lb.ft)
    G13310327Courtesy of KIA MOTORS AMERICA, INC.
  33. After separating the transmission from the engine, remove the transmission by lowering the jack slowly.
    NOTE: Be careful not to damage other nearby systems or parts when removing the transmission assembly.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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