2021 Kia Rio LXFACTORY OEM SERVICE PROCEDURE

Repair Procedures: Disassembly

  1. Remove the rear cover (A).
    G13704455Courtesy of KIA MOTORS AMERICA, INC.
    G13704456Courtesy of KIA MOTORS AMERICA, INC.
  2. Remove the mounting bolts (A) and the regulator assembly.
    NOTE:
    • When installing, replace with new OAP cap.
    G13704457Courtesy of KIA MOTORS AMERICA, INC.
    G13704458Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the OAP cap.
    G13704459Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • When installing, replace with new OAP cap.
  4. Remove the OAP pulley (A) using the special tool (09373-27000).
    G13704460Courtesy of KIA MOTORS AMERICA, INC.
    G13704461Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the rectifier assembly (A) after disconnecting the stator leads.
    G13704462Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the 4 through bolts (A).
    G13704463Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the rotor (A) and bracket (B).
    G13704464Courtesy of KIA MOTORS AMERICA, INC.
  8. Install in the reverse order of removal.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.