2021 Kia K5 EXFACTORY OEM SERVICE PROCEDURE

Repair Procedures: Removal

  1. Disconnect the battery negative (-) terminal.
  2. Remove the air duct (A).
    G13833926Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the front bumper assembly.

    (Refer to "Β ReplacementΒ  ")Β 

  4. Remove the bracket (A) after removing the intercooler upper mounting bolts.
    G13833927Courtesy of KIA MOTORS AMERICA, INC.
  5. Separate the intercooler inlet hose (A).

    Tightening torque:Β 

    4.9 - 6.7 N.m (0.5 - 0.7 kgf.m, 3.6 - 5.0 lb.ft, 43.4 - 60.8 lb.in)

    G13833928Courtesy of KIA MOTORS AMERICA, INC.
  6. Disconnect the E-RCV connector (A).
    G13833929Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the E-RCV(A) after removing the mounting bolts.

    Tightening torque:Β 

    9.8 -11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G13833930Courtesy of KIA MOTORS AMERICA, INC.
Factory Service Tools

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Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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