2020 Kia Stinger GT-Line, AWDFACTORY OEM SERVICE PROCEDURE

Repair Procedures: Removal

  1. Release the residual pressure in fuel line.

    (Refer to the Fuel Delivery System - "Β RELEASE RESIDUAL PRESSURE IN FUEL LINEΒ  ")Β 

  2. Switch "OFF" the ignition and disconnect the negative (-) battery terminal.
  3. Remove the intake manifold.

    (Refer to Engine Mechanical System - "Β INTAKE MANIFOLDΒ  ")Β 

  4. Remove the delivery pipe foam (A).
    G12792356Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the cowl top cover assembly.

    (Refer to Body (Interior and Exterior) - Β COWL TOP COVERΒ  ")Β 

  6. Remove the engine box cover (A).
    G12792357Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the front control connector (A).
  8. Remove the ground terminal nuts (B).
    G12792358Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the wiring protector (A).
    G12792359Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the high pressure fuel pipe.
    1. Remove the high pressure fuel pipe mounting bolt (A).
      G12792360Courtesy of KIA MOTORS AMERICA, INC.
    2. Remove the high pressure fuel pipe flange nut (A).
    G12792361Courtesy of KIA MOTORS AMERICA, INC.
    G12792362Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the mounting bolts (A), and then remove the delivery pipe & injector assembly from the engine.
    G12792363Courtesy of KIA MOTORS AMERICA, INC.
  12. Disconnect the injector & rail pressure sensor connector (A).
  13. Remove the injector (B) from the delivery pipe.
G12792364Courtesy of KIA MOTORS AMERICA, INC.
G12792365Courtesy of KIA MOTORS AMERICA, INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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