2019 Kia Rio LXFACTORY OEM SERVICE PROCEDURE

Repair Procedures: Removal

NOTE:
  • Maintain clean condition so that foreign substance does not get into the automatic transaxle.
  • Use a coated apron, latex gloves, and stainless tray to prevent foreign substance from getting into the transaxle.
  1. Remove the under cover.

    (Refer to Engine Mechanical System - " ENGINE ROOM UNDER COVER  ") 

  2. Remove the ATF drain plug (A), allow the fluid to drain out and then reinstall the drain plug.

    Tightening torque: 

    33.3 - 43.1 N.m (3.4 - 4.4 kgf.m, 24.6 - 31.8 lb.ft)

    G12576901Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • The existing ATF drain plug gasket must be replaced with a new one. (Do not reuse it.)
    • ATF can be reused. Collect it in a clean beaker.
  3. Remove the battery and battery tray.

    (Refer to Engine Electrical System - " BATTERY  ") 

  4. Remove the wiring bracket (A) and the air breather hose (B).

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G12576902Courtesy of KIA MOTORS AMERICA, INC.
  5. Lift the vehicle after loosening valve body cover upper bolts.
  6. Remove the valve body cover (A) by loosening bolts.

    Tightening torque: 

    11.8 - 13.7 N.m (1.2 - 1.4 kgf.m, 8.7 - 10.1 lb.ft)

    G12576903Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the main harness (A) after removing the bolts.

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G12576904Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the valve body assembly (A) after loosening the bolts.

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G12576905Courtesy of KIA MOTORS AMERICA, INC.
  9. Disconnect the speed sensor connector (A).
    G12576906Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the speed sensor (A) after loosening the bolts.

    Tightening torque: 

    9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

    G12576907Courtesy of KIA MOTORS AMERICA, INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.