2019 Kia Niro FEFACTORY OEM SERVICE PROCEDURE

Repair Procedures: Removal

  1. Open the fuel filler door.
  2. Disconnect the battery negative (-) terminal.
  3. Separate the filler-neck assembly (A) after loosening mounting bolts (B).
    G12998288Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the rear wheel and tire after loosening the nuts (A).

    Tightening torque:Β 

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb.ft)

    G12998289Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the rear wheel guard (A). [LH]
    G12998290Courtesy of KIA MOTORS AMERICA, INC.
  6. Separate the filler-neck (A) by loosening the mounting bolt (B).
    G12998291Courtesy of KIA MOTORS AMERICA, INC.
  7. Remove the fuel tank air filter mounting bolts (A) and fastener (B).

    Tightening torque:Β 

    3.9 - 7.8 N.m (0.4 - 0.8 kgf.m, 2.8 - 5.7 lb.ft, 34.7 - 69.4 lb.in)

    G12998292Courtesy of KIA MOTORS AMERICA, INC.
  8. Disconnect the canister close valve connector (A).
    G12998293Courtesy of KIA MOTORS AMERICA, INC.
  9. Separate the ventilation hoses (A, B).
    G12998294Courtesy of KIA MOTORS AMERICA, INC.
    G12998295Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the CCV (B) from the fuel tank air filter (C) by rotating it in the direction of the arrow after releasing the lever (A).
G12998296Courtesy of KIA MOTORS AMERICA, INC.
G12998297Courtesy of KIA MOTORS AMERICA, INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.