Repair Procedures: Installation

1. Check that the gear is shifted to "N".
2. Install the inhibitor switch (A).
   NOTE: Lightly tighten the inhibitor switch mounting bolts so that necessary adjustments can be made.

   Courtesy of KIA MOTORS AMERICA, INC.

3. Install the manual control lever (A).
   NOTE: Lightly tighten the manual control lever nut so that necessary adjustments can be made.

   Courtesy of KIA MOTORS AMERICA, INC.

4. Align the hole (B) in the manual control lever with the "N" position hole (A) of the inhibitor switch and then insert the SST inhibitor switch guide pin (09480-A3800).

   Courtesy of KIA MOTORS AMERICA, INC.

5. Tighten the manual control lever mounting nut (A).

   Tightening Torque: 

   17.7 - 24.5 N.m (1.8 - 2.5 kgf.m, 13.0 - 18.1 lb.ft)

   Courtesy of KIA MOTORS AMERICA, INC.

6. Tighten the inhibitor switch mounting bolts (A).

   Tightening Torque: 

   9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb.ft)

   Courtesy of KIA MOTORS AMERICA, INC.

7. Remove the SST (09480-A3800) from the adjustment hole.
8. Connect the inhibitor switch connector (A).
9. Tighten the nut (B) to the specified torque after removing free play by pushing the shift cable in the direction of the arrow.

   Tightening Torque: 

   9.8 - 14.7 N.m (1.0 - 1.5 kgf.m, 7.2 - 10.8 lb.ft)

   Courtesy of KIA MOTORS AMERICA, INC.

10. Install the high voltage cable (A) and HPCU tray (B).

    Tightening Torque: 

    19.6 - 29.4 N.m (2.0 - 3.0 kgf.m, 14.5 - 21.7 lb.ft)

    Courtesy of KIA MOTORS AMERICA, INC.

11. Install the hybrid power control unit (HPCU) assembly.

    (Refer to Hybrid Control System - "HYBRID POWER CONTROL UNIT "

12. Install the air cleaner assembly and air duct.

    (Refer to Engine Mechanical System - "AIR CLEANER ")

13. Refill the hybrid motor cooling system with coolant and then perform the air bleeding using the KDS/GDS.

    (Refer to Hybrid Motor System - "COOLANT ")

14. Connect the high voltage circuit.

(Refer to Automatic Transaxle System - "HIGH VOLTAGE SHUTOFF PROCEDURE ")