2016 Kia Optima HybridFACTORY OEM SERVICE PROCEDURE

Repair Procedures: Inspection

  1. Turn ignition switch OFF.
  2. Remove the air duct (A).

    Tightening torque: 

    7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)

    Fig 1: Removing Air Duct
    G11815965Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the air cleaner assembly.
    1. Disconnect the breather hose (A).
    2. Disconnect the air intake hose (B) and then remove the air cleaner assembly (C).

      Tightening torque: 

      Hose clamp bolt:

      2.9 ~ 4.9 N.m (0.3 ~ 0.5 kgf.m, 2.2 ~ 3.6 lb-ft)

      Air cleaner assembly bolts:

      7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)

      Fig 2: Locating Breather Hose, Air Intake Hose And Air Cleaner Assembly
      G11815966Courtesy of KIA MOTORS AMERICA, INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.