2016 Kia Forte5 SX, Automatic TransFACTORY OEM SERVICE PROCEDURE

Repair Procedures: Removal

  1. Turn the ignition switch OFF and disconnect the battery negative (-) terminal.
  2. Remove the air cleaner assembly and air intake hose.

    (Refer to Engine Mechanical System - "AIR CLEANER ")

  3. Remove the engine wiring.
    1. Disconnect the OCV and WGV extension (A).
      Fig 1: Locate OCV And WGV Extension
      G11794875Courtesy of KIA MOTORS AMERICA, INC.
    2. Disconnect the ignition coil (A).
    3. Disconnect the CMPS (B).
    4. Disconnect the FPCV (C).
    5. Disconnect the PCSV (D).
    6. Remove the engine wiring mounting bolts (E) and then remove the engine wiring harness (F).
    Fig 2: Remove Engine Wiring Mounting Bolts
    G11794876Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the vacuum pipe mounting bolts (A) and make a gap by moving the bracket.
  5. Disconnect the engine coolant temperature sensor connector (B).
  6. Remove the engine coolant temperature sensor (C).
    Fig 3: Locate Engine Coolant Temperature Sensor Connector And Mounting Bolts
    G11794877Courtesy of KIA MOTORS AMERICA, INC.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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