2016 Kia Forte EXFACTORY OEM SERVICE PROCEDURE

Repair Procedures: Removal

  1. Turn the ignition switch OFF.
  2. Pull up the lock of the HECU connector (A), then disconnect the connector.
    Fig 1: Pull Up Lock Of HECU Connector
    G11795830Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the brake fluid from the master cylinder reservoir with a syringe.
    CAUTION:
    • Be sure to completely remove foreign substances from around brake fluid reservoir and cap before opening the reservoir cap. If not, it may cause contamination of brake fluid and deterioration in braking performance.
    • Do not spill brake fluid on the vehicle, it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.
  4. Disconnect the brake tubes from the HECU by unlocking the nuts counterclockwise with a spanner.

    Tightening Torque:Β 

    A: 12.7 ~ 16.7 N.m (1.3 ~ 1.7 kgf.m, 9.4 ~ 12.3 lb-ft)

    B: 18.6 ~ 22.6 N.m (1.9 ~ 2.3 kgf.m, 13.7 ~ 16.6 lb-ft)

    Fig 2: Locate Brake Tubes From HECU
    G11795831Courtesy of KIA MOTORS AMERICA, INC.
  5. Loosen the HECU bracket nuts (A), then remove HECU and bracket.

    Tightening Torque:Β 

    16.7 ~ 25.5 N.m (1.7 ~ 2.6 kgf.m, 12.3 ~ 18.8 lb-ft)

    Fig 3: Loosen HECU Bracket Nuts
    G11795832Courtesy of KIA MOTORS AMERICA, INC.
Factory Service Tools

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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