2015 Kia Optima HybridFACTORY OEM SERVICE PROCEDURE

Repair Procedures: Removal

  1. Turn the ignition switch OFF and disconnect the battery negative (-) cable.
  2. Lift the vehicle.
  3. Remove the canister. (Refer to Canister )
  4. Support the fuel tank with a jack and then remove the right fuel tank band (A).
    Fig 1: Right Fuel Tank Band
    G00548718Courtesy of KIA MOTORS AMERICA, INC.
  5. Make a gap for removing the fuel tank pressure sensor by lowering the jack.
  6. Remove the fuel tank pressure sensor (A) after releasing the hooks.
  7. Fig 2: Removing Fuel Tank Pressure Sensor
    G00529397Courtesy of KIA MOTORS AMERICA, INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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