2012 Kia Soul Base, StandardFACTORY OEM SERVICE PROCEDURE

Repair procedures: Removal

WARNING: In case of removing the high pressure fuel pump, high pressure fuel pipe, delivery pipe, and injector, there may be injury caused by leakage of the high pressure fuel. Before repairing the high pressure system, be sure to release the residual pressure in fuel line as step Β 2 in below procedure.
  1. Turn the ignition switch OFF and disconnect the battery negative (-) cable.
  2. Release the residual pressure in fuel line (Refer to the "RELEASE RESIDUAL PRESSURE IN FUEL LINE ").
    CAUTION: When removing the fuel pump relay, a Diagnostic Trouble Code (DTC) may occur. Delete the code with the GDS after completion of "Release Residual Pressure in Fuel Line" work.
  3. Remove the delivery pipe & injector assembly (Refer to "DELIVERY PIPE " in this group).
  4. Remove the connector (A) and the fixing clip (B), and then separate the injector from the delivery pipe.
    Fig 1: Identifying Injector Connector And Fixing Clip
    G08328002Courtesy of KIA MOTORS AMERICA, INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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