2009 Kia Rondo L4-2.4LFACTORY OEM SERVICE PROCEDURE

Connecting Rod





Connecting Rod

Standard end play 0.1 - 0.25 mm(0.004 - 0.010 in.)
Maximum end play 0.35 mm(0.0138 in.)

Tightening torque 19.6 N.m (2.0 kgf.m, 14.46 lb-ft) + 90°

Standard oil clearance 0.028 - 0.046 mm(0.0011 - 0.0018 in.)

Allowable bend of connecting rod 0.05 mm / 100 mm (0.0020 in./3.94 in.) or less
Allowable twist of connecting rod 0.1 mm / 100 mm (0.0039 in./3.94 in.) or less

Piston pin-to-connecting rod interference 0.016 - 0.032 mm (0.00063 - 0.00126 in.)
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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