2005 Kia Rio Base, StandardFACTORY OEM SERVICE PROCEDURE

Fuel Tank Pressure Sensor Inspection

  1. Reconnect tank pressure sensor connector.
  2. Vent fuel tank by removing fuel filler cap.
  3. Turn ignition switch to ON position.
  4. Using voltmeter, measure voltage at all three (3) fuel tank pressure sensor terminals in the fuel tank sending unit connector.

    Terminal 3(W) - 2.0~3.0V 

    (Signal return voltage/base reading) 

  5. If signal voltage reads 5.0 volts, check the sensor ground wire.

    Terminal 1 (BR) - 0.0V (sensor ground) 

    Terminal 2 (L) - 5.0V (reference voltage) 

  6. Disconnect hose from fuel tank at evaporative emissions canister.
  7. Connect hand-held vacuum pump to hose.
  8. Connect voltmeter between fuel tank ground and the W wire in the fuel tank sending unit connector.
  9. With ignition switch in the ON position, verify that voltage goes down when vacuum is applied to when pressure is applied.
  10. Disconnect fuel tank pressure sensor connector, then remove the retainer nut, and remove fuel tank pressure sensor from the tank.
  11. Remove screw attaching fuel tank pressure sensor ground wire to the fuel tank sending unit mounting plate.
  12. Measure fuel tank pressure sensor resistance between specified terminal.

    1(BR) - 3(W): 5.0~0 kΩO 

    1(BR) - 2(L): 2.5~0 kΩO 

    2(L) - 3(W): 5.0~0 kΩO 

  13. If not within specification, replace the fuel tank pressure sensor.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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