2005 Kia Rio Base, AutomaticFACTORY OEM SERVICE PROCEDURE

Fuel Pump Operation

  1. Connect data link connector terminals FUEL PUMP and B+ with jumper wire.
    Fig 1: Locating Fuel Pump Terminal
    G02181648Courtesy of KIA MOTORS AMERICA, INC.
  2. Remove fuel filler cap.
  3. Turn ignition switch "ON".
  4. Determine if fuel pump is running by listening for sound of it at fuel filler inlet.
  5. Connect negative battery terminal.
    WARNING: The fuel system remains under pressure when the engine is not running. Release fuel system pressure before disconnecting any fuel line to reduce the chance of personal injury or fire damage to vehicle components.
  6. Connect data link connect terminals FUEL PUMP and B+ with jumper wire.
  7. Turn ignition switch ON.
  8. Measure fuel pump maximum pressure.

    Fuel pump maximum pressure:

    65~94 psi (450~650 kPa, 4.5~6.5 kg.m)

    Fig 2: Measuring Fuel Pump Maximum Pressure
    G02181649Courtesy of KIA MOTORS AMERICA, INC.
  9. If not within specification, replace fuel delivery module.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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