2005 Kia AmantiFACTORY OEM SERVICE PROCEDURE

Connector Inspection Procedure

  1. Handling of Connector
    1. Never pull on the wiring harness when disconnecting connectors.
      Fig 1: Precaution For Handling Of Connector
      G03876365Courtesy of KIA MOTORS AMERICA, INC.
    2. When removing the connector with a lock, press or pull locking lever.
      Fig 2: Precaution For Removing Connector With A Lock
      G03876366Courtesy of KIA MOTORS AMERICA, INC.
    3. Listen for a click when locking connectors. This sound indicates that they are securely locked.
      Fig 3: Precaution For Locking Connectors
      G03876367Courtesy of KIA MOTORS AMERICA, INC.
    4. When a tester is used to check for continuity, or to measure voltage, always insert tester probe from wire harness side.
      Fig 4: Precaution For Checking Continuity
      G03876368Courtesy of KIA MOTORS AMERICA, INC.
    5. Check waterproof connector terminals from the connector side. Waterproof connectors cannot be accessed from harness side.
      Fig 5: Precaution For Checking Waterproof Connector
      G03876369Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Use a fine wire to prevent damage to the terminal.
    • Do not damage the terminal when inserting the tester lead.
  2. Checking Point for Connector
    1. While the connector is connected: Hold the connector, check connecting condition and locking efficiency.
    2. When the connector is disconnected: Check missed terminal, crimped terminal or broken core wire by slightly pulling the wire harness. Visually check for rust, contamination, deformation and bend.
    3. Check terminal tightening condition: Insert a spare male terminal into a female terminal, and then check terminal tightening conditions.
    4. Pull lightly on individual wires to ensure that each wire is secured in the terminal.
      Fig 6: Pulling Lightly On Individual Wires
      G03876370Courtesy of KIA MOTORS AMERICA, INC.
  3. Repair Method of Connector Terminal
    1. Clean the contact points using air gun and/or shop rag.
      NOTE: Never use sand paper when polishing the contact points, otherwise the contact point may be damaged.
    2. In case of abnormal contact pressure, replace the female terminal.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.