2004 Kia AmantiFACTORY OEM SERVICE PROCEDURE

Fuel Pump (FP): Removal

  1. Open the service cover in trunk.
    Fig 1: Identifying Service Cover
    G00325210Courtesy of KIA MOTORS AMERICA, INC.
  2. Reduce the internal pressure of the fuel lines and hoses:
    1. Disconnect the fuel pump harness connector.
    2. Start the engine and wait until fuel in fuel line is exhausted. After the engine stalls, turn the ignition switch to the OFF position.
    3. Disconnect the battery negative (-) terminal.
  3. Disconnect the fuel feed hose and the fuel return hose.
    Fig 2: Disconnecting The Fuel Feed Hose And The Fuel Return Hose.
    G00325211Courtesy of KIA MOTORS AMERICA, INC.
  4. Unfasten the bolts (6) and remove the fuel pump assembly from the fuel tank.
    Fig 3: Removing The Fuel Pump Assembly From The Fuel Tank
    G00325212Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the fuel filter holder and disconnect the connecting hose and the cable assembly, and then remove the fuel filter and pump assembly.
  6. Pull the fuel pump downward and remove it from the fuel filter and pump assembly.
Fig 4: Removing Fuel Pump From Assembly
G00325213Courtesy of KIA MOTORS AMERICA, INC.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.