2003 Kia Spectra LS, AutomaticFACTORY OEM SERVICE PROCEDURE

Fuel Filler Pipe: Installation

WARNING: Fuel is explosive. When working on fuel system parts, make sure to supply adequate ventilation to the work area. Do not smoke, and keep sparks and open flames away.
  1. Raise vehicle.
  2. Connect fuel filler pipe assembly to joint hose.
    Fig 1: Illustrating Fuel Tank
    G02537280Courtesy of KIA MOTORS AMERICA, INC.
  3. Install bolts to bracket attaching fuel filler pipe assembly to vehicle sub-frame.

    Tightening torque: 

    1. 6.5 - 9.3 lb-ft (8.8 -12.7 N.m, 90 - 130 kg-cm) 
  4. Install splash shield, two bolts and two fasteners.

    Tightening torque: 

    1. 7.7 -12.2 lb-ft (10.8 - 16.7 N.m, 1.1 - 1.7 kg-cm) 
  5. Lower vehicle on hydraulic lift to ground level.
  6. Install two upper mounting screws to fuel filler pipe assembly.

    Tightening torque: 

    1. 1.8 - 2.5 lb-ft (2.5 - 3.5 N.m, 25 - 36 kg-cm) 
  7. Install filler cap.
  8. Close the fuel filler door.
    Fig 2: Illustrating Fuel Filler Cap
    G02537281Courtesy of KIA MOTORS AMERICA, INC.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.