2003 Kia Spectra Base, AutomaticFACTORY OEM SERVICE PROCEDURE

Fuel Tank: Removal

WARNING: Fuel is explosive. An empty fuel tank can still contain explosive gases. Supply adequate ventilation to the work area. Do not smoke and keep sparks and open flames away. Purge fumes from the tank as soon as possible. Drain the fuel from the fuel tank before removing the tank.
  1. Disconnect negative battery cable.
  2. Remove rear seat cushion.
  3. Disconnect fuel delivery module connector.
  4. Remove three screws attaching access cover.
    Fig 1: Removing Access Cover
    G02537293Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove rubber grommet and wires from access cover.
    Fig 2: Removing Rubber Grommet And Wires From Access Cover
    G02537294Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove access cover.
  7. Remove two fuel hose quick connectors from fuel delivery module.
  8. Raise vehicle.
  9. Position a lifting device below center of fuel tank.
  10. Disconnect two fuel hose quick connectors attached to fuel filter.
  11. Disconnect fuel vapor hose attached to canister.
  12. Loosen one joint hose clamp attached to fuel tank.
  13. Disconnect joint hose from fuel tank.
  14. Remove two bolts attaching fuel tank straps and remove fuel tank straps.
    CAUTION: Cover the open ports on the fuel tank with plastic caps or other available covers to avoid fuel vapor contaminating the work area.
  15. Remove fuel tank from vehicle.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.

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