2003 Kia Spectra Base, AutomaticFACTORY OEM SERVICE PROCEDURE

Fuel Pump: Installation

  1. Install fuel delivery module and tighten six screws.

    Tightening torque:Β 

    1. 7.7 - 12.2 lb-ft (10.8 - 16.7 N.m, 1.1 - 1.7 kg-m)Β 
    Fig 1: Installing Fuel Delivery Module
    G02537292Courtesy of KIA MOTORS AMERICA, INC.
  2. Reconnect two fuel hoses to fuel delivery module.
  3. Install rubber grommet and wire onto access cover.
  4. Install access cover and tighten three screws.

    Tightening torque:Β 

    1. 7.7 - 12.2 lb-ft (10.8 - 16.7 N.m, 1.1 - 1.7 kg-m)Β 
  5. Reconnect one connector to fuel delivery module.
  6. Position wires and secure to floor with tape.
  7. Install rear seat cushion.
  8. Raise vehicle.
  9. Reconnect canister close valve connector.
  10. Lower vehicle.
  11. Connect negative battery cable.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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