2003 Kia Spectra Base, AutomaticFACTORY OEM SERVICE PROCEDURE

Repair and Diagnosis: Electrical: Starters: Overhaul: Starter: Disassembly

  1. Remove nut from "M" terminal.
  2. Remove field wire from "M" terminal.
    NOTE: If pinion depth shims are found between solenoid and drive end housing, remove them and set aside. See Fig 1 .
  3. Remove solenoid screws and magnetic switch. See Fig 2 .
  4. Remove solenoid plunger spring. See Fig 3 .
  5. Disengage plunger from lever and remove plunger. See Fig 4 .
  6. Remove bolts from rear cover. See Fig 5 . Separate motor assembly from drive end housing. Also separate motor assembly from planetary gear set, if present.
  7. Remove lever from drive pinion. See Fig 6 .
  8. Drive stopper from snap ring using a deep well socket or similar tool.Fig 7 .
  9. Remove snap ring from its groove in pinion shaft.
  10. Remove stopper and drive pinion from pinion shaft. See Fig 8 .
  11. Remove two brush plate screws and rear cover. See Fig 9 .
  12. Remove armature from field coil housing.
  13. Remove armature gaskets from the end of the armature.
    Fig 1: Identifying Pinion Depth Shims
    G00306811Courtesy of KIA MOTORS AMERICA, INC.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.