Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
B-Clutch Assembly
Always wear safety glasses when cleaning, disassembling and assembling the transmission/transaxle. Contents of the transmission/transaxle can become projectiles (e.g., springs, snap-rings, as well as metal and other debris). Failure to wear safety glasses may result in severe personal injury.
Clean the B-clutch components with suitable solvent and blow them dry with regulated 344 kPa (50 psi) shop air. Position all of the B-clutch components on a clean work surface in preparation for assembly.
- Install the O-ring seal (2) on the B-clutch piston.
- Install the O-ring seal (1) on the B-clutch balance piston (2).
- Install the balance piston (1) in the B-clutch piston (2).
- Install New O-ring seals (2) in the B-clutch hub (1).
- Install the belleville spring (2) in the B-clutch hub (1).
- Install the reaction plate (1) on the B-clutch hub (2).
- In alternating sequence, Install the B-clutch friction plates (2) and steel plates (1) On the B-clutch hub.
- Install the wave spring plate (1) on the B-clutch hub.
- Install the piston (1) the B-clutch (2).
- Using tool (special tool #8901A, Pressing Tool) (with pressure scale removed (1) and legs (special tool #10428, Adapter, Pressing Tool), compress the B-clutch (2) piston to gain access to the snap-ring.
- Compress the B-clutch belleville spring and piston until the snap-ring groove is exposed.
- Using a suitable snap-ring pliers (3), install the snap-ring (2) in the B-clutch (1) hub.NOTE:
Before installing the input shaft/Dog A-clutch, measure the B-clutch to determine if the proper select reaction plate was installed. Air test the dog A-clutch with shop air regulated to 344 kPa (50 psi), it fails the air test replace the input shaft.
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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