Power Transfer Unit (Service Information): Assembly: Assembly

2011 Jeep Compass Limited, AWD, StandardSECTION Assembly
Fig 1: Spool Shaft Output Side Bearing
GC0084412Courtesy of CHRYSLER LLC
  1. Install output side spool shaft bearing using Installer (special tool #C-3095-A, Installer, Bearing).
    Fig 2: Spool Shaft Ring Gear Side Bearing
    GC0084413Courtesy of CHRYSLER LLC
  2. Install ring gear side bearing using Installer (special tool #8148, Cup).
    Fig 3: Ring Gear
    GC0084409Courtesy of CHRYSLER LLC
  3. Install the ring gear.
    Fig 4: Ring Gear Bolts
    GC0084408Courtesy of CHRYSLER LLC
  4. Install the new  ring gear bolts and tighten to 74 N.m (55 ft. lbs.).
    Fig 5: Install Carrier Case Seal
    GC0084414Courtesy of CHRYSLER LLC
  5. Install the carrier case seal using Installer (special tool #9851, Installer, Seal) and Handle (special tool #C-4171, Driver Handle, Universal).
    Fig 6: Carrier Race Housing Side
    GC0084407Courtesy of CHRYSLER LLC
  6. Install the shim (3) under the bearing cup (1) in the case side.
  7. Install the bearing cup by hand.
    Fig 7: Install Carrier Cover Inner Seal
    GC0084415Courtesy of CHRYSLER LLC
  8. Install the inner seal into the PTU cover using Installer (special tool #9852, Installer, Seal) and Handle (special tool #C-4171, Driver Handle, Universal).
    Fig 8: Install Carrier Cover Outer Seal
    GC0084416Courtesy of CHRYSLER LLC
  9. Install the outer seal into the PTU cover using Installer (special tool #9853, Installer, Seal) and Handle (special tool #C-4171, Driver Handle, Universal).
    Fig 9: Cover Side Cup And Shim
    GC0084405Courtesy of CHRYSLER LLC
  10. Install the shim (1) under the bearing cup (3).
  11. Install bearing cup by hand (3).
    Fig 10: Side Cover
    GC0084401Courtesy of CHRYSLER LLC
  12. Install the carrier assembly into the case
  13. Install the side cover
  14. Tighten side cover bolts (1) to 23 N.m (17 ft. lbs.).
    Fig 11: Install Pinion Head Bearing
    GC0084417Courtesy of CHRYSLER LLC
  15. Install the output shaft head bearing on to the pinion shaft using Installer (special tool #9714, Installer, Bearing) and a Press.
    Fig 12: Install Pinion Head Bearing Cup
    GC0084418Courtesy of CHRYSLER LLC
  16. Install the output shaft head bearing cup using Installer (special tool #6061, Installer, Cup) and Handle (special tool #C-4171, Driver Handle, Universal).
    Fig 13: Output Shaft Tail Bearing Cup
    GC0084419Courtesy of CHRYSLER LLC
  17. Install the output shaft tail bearing cup using Installer (special tool #9855, Installer, Bearing Cup) and Handle (special tool #C-4171, Driver Handle, Universal).
    Fig 14: Pinion Shaft Spacer
    GC0084394Courtesy of CHRYSLER LLC
  18. Install the output shaft spacer onto the output shaft.
    Fig 15: Out Put Shaft Tail Bearing
    GC0084420Courtesy of CHRYSLER LLC
  19. Install output shaft into output shaft housing.
  20. Install output shaft tail bearing on to out put shaft using Installer (special tool #L-4411, Installer, Bearing).
    Fig 16: Pinion Shaft Nut
    GC0084391Courtesy of CHRYSLER LLC
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.