2009 Jeep Liberty 4WD V6-3.7LFACTORY OEM SERVICE PROCEDURE

Engine - Installation






INSTALLATION

Factory service manual diagram




1. Position the engine in the vehicle.
2. Install both left and right side engine mounts onto engine.
3. Raise the vehicle.
4. Install the transmission bellhousing to engine mounting bolts. Tighten the bolts to 41 Nm (30ft. lbs.).
5. Tighten the engine mount thru bolts.
6. Install the torque convertor bolts.
7. Connect the ground straps on the left and right side of the engine.
8. Install the starter (2).Starter - Installation

Factory service manual diagram




Factory service manual diagram





9. Install the engine block heater power cable, if equipped.

CAUTION: The structural cover requires a specific torque sequence. Failure to follow this sequence may cause severe damage to the cover.

10. Install the structural cover, and torque bolts (1).Structural Dust Cover - Installation

NOTE: New clamps must be used on exhaust manifold flanges. Failure to use new clamps may result in exhaust leaks.

11. Install the left and right exhaust pipes.
12. Connect the left and right oxygen sensors.
13. Lower vehicle.

Factory service manual diagram




Factory service manual diagram





14. Connect the engine to body ground straps at the cowl.
15. Remove the engine lift plate.
16. Connect the knock sensors.

Factory service manual diagram




17. Install the intake manifold Intake Manifold - Installation.
18. Install the engine oil dipstick tube.
19. Install the power brake booster vacuum hose.
20. Install the breather hoses.
21. Install the PCV hose.
22. Install the fuel rail.
23. Install the coil over plugs.

Factory service manual diagram




Factory service manual diagram





24. Connect the engine wiring harness at the following points:
- Intake air temperature (IAT) sensor
- Fuel Injectors
- Electronic Throttle Control (ETC)
- Idle Air Control (IAC) Motor
- Engine Oil Pressure Switch
- Engine Coolant Temperature (ECT) Sensor
- Manifold Absolute Pressure MAP) Sensor
- Camshaft Position (CMP) Sensor
- Coil Over Plugs
- Crankshaft Position Sensor (2)

Factory service manual diagram




Factory service manual diagram





25. Connect lower radiator hose.
26. Connect upper radiator hose.
27. Connect throttle and speed control cables.
28. Install the heater hose assembly.
29. Install coolant recovery bottle.
30. Install the power steering pump.
31. Install the generator (3) Generator - Installation.

Factory service manual diagram




32. Install the A/C compressor (2).
33. Install the drive belt. Serpentine Accessory Drive Belt - Installation
34. Install the fan shroud with the electric fan assembly. Electric Radiator Fan - Installation
35. Install the radiator core support bracket.
36. Install the air cleaner assembly.
37. Refill the engine cooling system.
38. Install the hood.
39. Check and fill engine oil.
40. Connect the battery negative cable.
41. Start the engine and check for leaks.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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